Engineer Operator

Balram kumar

Mobile: +91-888******* ~ Email: ***********@*****.***

EXECUTIVE SUMMARY

Over 5 years 11 Months widespread experience in Production & assembly of automobile switch, combination Switch, Lock set, printing of automotive components.

Good Knowledge in handling the complete Assy. operations entailing planning, resource utilization, maintenance, Quality management & manpower management.

Demonstrated excellence in planning, executing, managing and spearheading engineering activities.

AREAS OF EXPERTISE – PRODUCTION AND MANAGEMENT

Spearheading production activities involving working out requirements & monitoring.

Supervising product development as per defined specifications, undertaking inspection.

Leading, monitoring the performance of team members to ensure efficiency in process operations and meeting of production targets.

Implementing automation & minimize cost reduction from innovative ideas.

CAREER SKETCH

PRESENT COMPANY:- Napino auto & electronics Ltd.

Designation : Senior Engineer – Production Assy (Switch)

Duration : July.2017 to TILL TIME

Company Profile: -

Napino Auto & Electronics Ltd. is an ISO/TS16949:2009, EMS 14001:2004 &OHSAS 18001:2007Certifiedcompany. It is engaged in manufacturing automotive parts like wire harness, CDI Unit, Regulator/Rectifier, Resistor Assembly Combination Switch, Cap Assembly Noise Suppressor. Its customer are includes are Hero MotoCorp, HMSI, Suzuki Motorcycle, Yamaha, Life Long, Arvin Meritor, Daimler, General Motors and. Tata Cummins, M&M Motors.

PREVIOUS COMPANY: Jay ushin limited (JPM Group company)

Designation : Senior Engineer – Production Assy (Switch & Lock set )

Duration : MAR. 2012 ~ MAY.2017

Company Profile: -

M/s. Jay-Ushin LTD( A joint venture with USHIN, JAPAN). Is a ISO/TS 16949:2001 certified company. This company is engaged in manufacturing of wide range of Automobile Component for Honda, Maruti, Hyundai, Honda Siel, Hero, Suzuki Motorcycles, General Motors, etc.

PERSONALITY TRAITS

Quick learner & smart worker with a Result oriented approach

Ability to lead team

Flexible to work as individual & in team

Adhering targets with high efficiency

Strong logical & analytical skills

ROLES AND RESPONSIBILITIES

To ensure the production output inline-with the target by using PQCDSM

Control of Man Power distribution on assy. Line as per requirement.

To maintain check sheets like Work Standard, Process Check Sheet, Machine Check Sheet, Quality alerts for each station in local language or in English for easy understanding of operator.

To conduct time motion & method study & access that how much automation is required to meet the target by reducing cycle time.

To take immediate action against failure of any one of tool, machine & man hours.

To improve existing assy. line efficiency by Time Study, Kaizen, Quality Circle.

To train operators of new as well as existing lines according to time study.

Significantly contributed in achieving line rejection and rework targets thru QC Tools Application like Pareto charts, Cause and effect diagram.

To ensure the documentation related to TS16949 & ISO 14001.

Meticulously established TQM activities like KAIZEN, 5-S, QUALITY CIRCLE, etc.

Daily Rejection analysis with Q.A., Q.C., P.E. related to parts, Process & complete assy.

Resolve the internal customer complaints by using 7 Qc tools.

Operator fatigue reduction by simplification of activities.

Team member in new product Development.

Use of TS core tools for preparation of Process Flow Diagram, Control plan & PFMEA

Daily meeting with PPC for present as well as next day Plan.

Responsible for OEE Tracking of the machine and to improve the OEE.

Conduct & maintain the process validation Records related to painting & Machining as per frequency

Plan & provide the tooling & measuring instruments to production Team for all kind of measurements used in plant.

Co-ordinate with Central Production planning to achieve the target.

Maintaining single piece flow.

To provided capital budget requirement and monitor the expenditure incurred.

Implementation of Kaizen in assembly.

Maintain 5S in the shop floor.

Taking productivity improvement project.

Control Rework & rejection

ACADEMIC DETAILS

Completed B.E in Automobile Engineering from Vinayaka mission university in the year of 2012 with 70%.

Completed 12th from Bihar board in the year of 2008 with 59%.

Completed SSC from Bihar board in the year of 2006 with 71%.

NOTABLE ACCOMPLISHMENTS

SWITCH : - Improve the productivity of AANH SW assy. line with the help of TBC

Time matching of Auto Checkers as per running line cycle time.

Reduced the caulking assembly time from 24sec to 18sec by process mapping using Line balancing.

Won the Best Kaizen award for the implementation of POKA YOKA in stopper cord assembly.

Facilitated new development project and introduce new layout of work station.

Actively involve in organizing customer visit.

3 manpower saved through line balancing.

TRAINING UNDERGONE

1. 7 QC Tools

2. 5– ‘S’

3. PROCESS FLOW, PFMEA & CONTROL PLAN

4. Lean manufacturing Techniques

5. Six sigma

PERSONAL DOSSIER

Father Name : Akildeo Choudhary

Marital Status : Married

Date of Birth : 17/12/1991

Language Known : English, Hindi & Kannada

Address :- 770,No-3, Gali No 3, Gandhi Nagar,Gurgaon-122001

Declaration: I hereby declare that the above provided details are true to the best of my knowledge and belief.

Date:-

(BALRAM KUMAR)

Place :- Gurgaon

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