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Injection Molding Manager

Location:
Lusaka, Lusaka Province, Zambia
Posted:
August 10, 2018

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Resume:

Murugan Chellapandi Thevar,

(D.O.B =**/**/****)

*/***, ***** ******,

MELAPILLAYARKULAM, TIRUNELVELI,

TAMIL NADU-627201, INDIA.

Phone: +260-********* -Zambia.

ac6mbg@r.postjobfree.com

OBJECTIVE

Seeking a position in your company where I can maximize my 19+ years' PLASTIC INDUSTRIES working experience. I am a dedicated team player with proven leadership and communication skills. I have follow- through and positive attitude that will allow me to achieve company targets.

I am Murugan C Thever from Zambia. I am Indian and presently I'm working in Zambia as a PLASTIC PLANT PRODUCTION AND MAINTENANCE MANAGER position from January 2015 to till today. Here I am with family status. I am qualified with technical education 3 years full-time course of Diploma in Mechanical Engineering completed at 1998. From there up to now I am working with plastic production industry. I have 19+ years’ experience with Injection molding, Extrusion blow molding, Stretch PET blow molding, Thermoforming / Vacuum forming, Extrusion blown film making, and plastic mold making work experiences in India, UAE, and now presently in Zambia. I have good knowledge in plastic production, process setting, and mold and machinery maintenance.

PRESENTLY HERE I AM ALSO DOING PRODUCTION PLANNING AND CONTROLLING + INVOLVING ALL NEW PRODUCT DEVELOPMENT AREAS + FOR WORKERS MACHINE AND PERSONAL SAFETY OPERATION TRAINING ON THE FLOOR + FOR SUPERVISORS DAILY/ WEEKLY/ MONTHLY MACHINE MAINTENANCE POINTS INSPECTION IMPORTANCE TRAINING AS PER CHECKLIST + 5S TRAINING (SORT, SET IN ORDER, SHINE, STANDARDIZE, SUSTAIN) + FOR REPORTING TO MANAGEMENT THROUGH EMAIL ALL OFFICIAL DOCUMENTS IN MS EXCEL / WORDS FORMAT + OEE IMPLEMENTATION FOR CONTINUE IMPROVEMENT + FOR ACHIEVING OUR TARGETS WE ARE FOLLOWING 11 MANUFACTURING KPI'S IN MY PLASTIC PLANT + ALL RAW-MATERIAL ENTRY TO PRODUCTION, USAGE, CLOSING STOCKS, MAINTENANCE SPARES INVENTORY EVERYTHING USING BY ERP SYSTEM (LIKE SAP)

EDUCATION

GOMATHI AMBAL POLYTECHNIC COLLEGE,

DIPLOMA IN MECHANICAL ENGINEERING,

July, 1995 April, 1998, (Degree Pass out in 1998 – FIRST CLASS)

EMPLOYMENT HISTORY-1

POSITION: - MOULD ASSEMBLING AND MAINTENANCE IN CHARGE,

M.K PLASTIC TOOLS, MUMBAI, INDIA.

August, 1998 December, 2001 (3 years 4 months)

SUMMERY:-

THIS IS MY FIRST COMPANY; I STARTED MY WORK CAREER WITH PLASTIC INDUSTRY FROM AUGUST 1998.

HERE WE ARE MAKING PLASTIC INJECTION, BLOW, AND PET BLOW MOULDS.

HERE I WORKED WITH TOOL ROOM MACHINERY, AND I LEARNED MACHINE OPERATIONS, MOULD REPAIRING AND MOULD ASSEMBLING SYSTEMS.

I LEARNED ABOUT INSTRUMENTS MEASURING METHODS AND PROCEDURES.

ALSO I LEARNED MOULD PROCESS SETTINGS AND PRODUCTION MACHINERY OPERATION METHODS, WHEN WE TAKE MOULD FOR PRODUCT TRIALS.

AFTER UNDERSTANDING THE PRODUCTION PROCESS SETTINGS, I AM VERY INTERESTED TO WORK WITH PLASTIC PRODUCTS PRODUCTION COMPANY.

I STARTED WORKING WITH PLASTIC PRODUCTION COMPANY OF BLOWPACK LIMITED, FROM JANUARY 2002 WITH REFERENCE OF MY FIRST COMPANY.

EMPLOYMENT HISTORY-2

POSITION: - QUALITY CONTROL ENGINEER / PRODUCTION ENGINEER,

BLOW PACK LIMITED, MUMBAI, INDIA.

January, 2002 September, 2006 (4 years 8 months)

SUMMERY:-

HERE I STARTED WORK WITH QUALITY CONTROL TEAM AS PER MANAGEMENT DICISION.

HERE WE ARE MAKING OIL, CHEMICAL, FOOD AND MEDICAL INDUSTRY BLOW MOULDED BOTTLES, JERRY CANS, AND CAPS.

FIRST 6 MONTH MY JOB IS ONLY PROCESS REJECTION QUANTITY COUNTING AND RECORDING REASON FOR THE REJECTION.

AFTER ANALYZING 6 MONTHS REJECTIONS, I REQUISTED AND PROMISED TO MANAGEMENT, I WANT TO WORK WITH PRODUCTION DEPARTMENT AS A PROCESS CONTROLLING ENGINEER POSITION.

CAMPANY ALSO GIVEN THE CHANCE WITH LIMITED 7 MACHINES UNDER MY PROCESS CONTROLLING AFTER MY CHALLENGING.

WITH IN 3 MONTH I PROOFED MYSELF TO MANAGEMENT, COMPANY GIVEN ALL 7 MACHINE REJECTION PERCENTAGES REDUCED 20% TO 4 - 6%, AND ALSO PRODUCT QUALITY AND PRODUCTIVITY INCREASED.

AFTER THAT COMPANY PERMANENTLY PROMOTED ME, AS A PRODUCTION ENGINEER. I ALSO INTERESTLY GIVEN MY GOOD EFFORTS TO FOCUS ON CONTINUOUS IMPROVEMENT.

ALSO I MANAGED PRODUCTION MACHINES HYDRAULIC, PNEUMATIC, AND ELECTRICAL SYSTEMS RUNNING ISSUSES CORRECTION, AND OTHER TECHNICAL FAULTS FINDING AND SORTING OUT IMMEDIATELY.

MY WORKING PERIOD WE DEVELOPED AND COMPANY ALSO INCREASED THE PLANT MACHINERY CAPACITY THROUGH BUYING THE FULLY AUTOMATIC NEW TECHNOLOGY HIGH VOLUME PRODUCTION MACHINES.

ALSO I STARTED WORK WITH MULTI CAVITY AUTO- DEFLASHING CONTROL MACHINES, SERVO CONTROLLED PLC AND MICROPROCESSOR SYSTEM BLOW AND INJECTION MOLDING MACHINE PROCESS SETTINGS.

I LEFT FROM HERE ON SEPTEMBER 2006, AND SOME MONTHS AFTER I GOT JOB OFFER FROM UNITED ARAB EMIRATES IN MY SAME PLASTIC FIELD, THROUGH MY FRIEND REFERENCE.

EMPLOYMENT HISTORY-3

POSITION: - OPERATOR CUM PRODUCTION IN CHARGE

AL MANAR PLASTIC CAN INDUSTRIES, SHARJAH - U.A.E.

November, 2007 January, 2010 (3 years 2 months)

SUMMERY:-

HERE WE ARE MAKING OIL CANS, BOTTLES AND CAPS FOR U.A.E LOCAL OIL INDUSTRY.

HERE I JOINED AS A MACHINE OPERATOR POSITION FIRST.

HERE MY JOB IS ALL PRODUCTION MACHINES MOULD CHANGES, MOULD SETTINGS & RUNNING MAINTENANCE WORKS.

SIX MONTHS AFTER I PROMOTED AS PER MY PERFORMANCE TO WORK AS AN OPERATOR CUM PRODUCTION IN CHARGE.

ALL MACHINES DAILY PRODUCTION, REJECTION, & MAINTENANCE REPORTS MAKING AND REPORTING TO MANAGEMENT.

MACHINES, MOULDS, AND OTHER ANCILLARY EQUIPMENT OF GRINDERS, AIR COMPRESSORS, AND CHILLERS MAINTENANCE IS MY RESPONSIBLE.

ALSO I TRAINED ALL MACHINE OPERATORS, PACKERS TO SAFELY MACHINE OPERATING SYSTEMS, PRODUCT QUALITY ONLINE – HOURLY CHECKING SYSTEM AND MACHINE PREVENTIVE MAINTENANCE TRAINING TO OUR TEAM.

HERE I COMPLETED MY FULL 3 YEAR CONTRACT, IN MY PERIOD WE GOT 50% OF NEW MACINERY, NEW MOULDS AND ALSO COMPANY GOT GOOD GROWTH.

I LEFT FROM HERE FOR MY MARRIAGE, AFTER MARRIAGE FOR SOME PERSONAL REASONS I AM NOT ABLE RETURN TO THE SAME COMPANY. SO, I STARTED WORK WITH AL KUMAITI PLASTIC COMPANY AS A PRODUCTION MANAGER.

EMPLOYMENT HISTORY-4

POSITION: - PRODUCTION MANAGER.

AL KUMAITHI UNITECH PLASTIC COMPANY, AJMAN, U.A.E.

April, 2010 October, 2010 (6 months)

SUMMERY:-

HERE WE ARE MAKING OUR DAIRY COMPANY REQUIREMENTS OF CUSTARD PLASTIC BUCKETS, LIDS, HANDLES, MILK HDPE BOTTLES AND CAPS FOR OUR LEBANESE DAIRY COMPANY L.L.C (CHTOORA)

ALL PRODUCTION MACHINES MOULD CHANGE, MOULD SETTING & RUNNING MAINTENANCE WORKS

ALL MACHINES DAILY PRODUCTION, REJECTION, & MAINTENANCE REPORTS MAKING AND REPORTING TO MANAGEMENT.

SIX MONTH COMPLETED HERE, AFTER THAT I GONE BACK TO INDIA FOR SOME PERSONAL FAMILY ISSUES. AND I STARTED WORK AGAIN IN INDIA.

EMPLOYMENT HISTORY-5

POSITION: - PRODUCTION MANAGER.

RAJIV PLASTIC INDUSTRIES, UMBERGAON (UMARGAM), INDIA.

December, 2010 December, 2014 (4 years)

SUMMERY:-

HERE WE ARE MAKING PLASTIC OIL BOTTLES, JERRY CANS, IN MOULD OIL CONTAINERS (IML-USING ROBOTIC SYSTEM) AND CAPS FOR INDIA’S LEADING OIL COMPANIES OF SHELL, IOC, HPCL, GARGIL, AND CASTROL PLASTIC PRODUCTS.

ALSO WE SUPPLING ALL PRODUCTS WITH FULL PACKAGING OF PRINTING, CAP WADDING AND LABELING.

HERE ALL PRODUCTS RUNNING WITH NEW TECHNOLOGY, MULTI HEAD - HIGH SPEED MACHINES AND ALSO WE ARE KEEPS OUR PRODUCTS QUALITY IN WORLD CLASS.

WE HAVE HERE 23 EXTRUSION BLOW MACHINES, 6 INJECTION MOULDING MACHINES AND OUR PACKAGING MACHINERY.

HERE MY ROLL IS ALL PRODUCTION MACHINE PRODUCTION PLANNING AS PER SCHEDULE.

ALL PRODUCTION MACHINES DAY AND NIGHT SHIFTS MOULD CHANGES, MOULD SETTINGS & RUNNING MAINTENANCE PLANNING AND CONTROLLING BY OUR SECTION SUPERVISORS.

ADDITIONAL MACHINES OF RE-CYCLING GRINDERS, CHILLER, AIR COMPRESSOR AND RAW MATERIAL MIXERS TIMELY MAINTENANCE PLANNING AND KEEPS ON GOOD WORKING CONDITION.

ALL TYPE OF HYDRAULIC & PNEUMATIC VALVES, CYLINDERS MAINTENANCE ISSUES ATTENDING AND GUIDING OUR TEAM.

ALL OTHER REQUIREMENTS OF BLOW PIN, DIE-CORE, AND OTHER MOULD CORRECTION PARTS TECHNICAL DRAWING MAKING FOR MACHINING WORKS.

PRODUCT DESPATCH AND QC DOCUMENTS AUTHORISING AS PER SCHEDULE.

DAILY LABOURS WORKS ALLOCATING & MAN POWER CONTROLLING.

KEEPS ON FACUS MINIMUM TIME MAXIMUM PRODUCTION AT THE SAMETIME GOOD QUALITY.

WORK FLOOR ANY TIME KEEPS CLEAR AND GIVING SAFETY TRAINING TO LABOUR'S WITH OUR SAFTY TEAM.

EMPLOYMENT HISTORY-6

POSITION: - PLASTIC PLANT PRODUCTION AND MAINTENANCE MANAGER

TRADEKINGS GROUP - January, 2015 present (3 years 5 months ON MAY 2018)

SUMMERY:-

ALL PRODUCTION MACHINES PROCESS SETTINGS AND GUIDING OUR PRODUCTION AND MAINTENANCE TEAM.

PRODUCTION & DELIVERY PLANNING AS PER SCHEDULE.

ALL MACHINES DAILY PRODUCTION, REJECTION, & MAINTENANCE REPORTS PREPARING AND REPORTING TO MANAGEMENT.

FROM LAST YEAR WE ARE USING ERP SYSTEM FOR PRODUCTION PLANNING, STOCK CHECKING, SPARES ORDERING AND REQUISING FROM STORE, RM USAGE, AND ALL IN ALL THROUGH ERP.

5S SYSTEM, HSE SAFETY IMPLEMENTATION SYSTEM FOLLOWING AND TRAINING GIVEN TO THE TEAM.

MANUFACTURING KPI’S, CONTINUOUS IMPROVEMENT DOCUMENTS REPORTS ANALYSING AND DISCUSS WITH MANAGEMENT TEAM TO IMPROVE THE PRODUCT QUALITY AND PRODUCTIVITY.

OUR PLANT- PRESENT PLANT INDRODUCTIN & MY WORKS:-

HERE I AM THE HEAD OF PRODUCTION AND MAINTENANCE TEAM.

WE HAVE HERE 8 SECTIONS IN OUR PLASTIC PLANT LIKE (INJECTION MOLDING SECTION, EXTRUSION BLOW MOLDING SECTION, PET BLOW SECTION, THERMOFORMING SECTION, and LOLLIPOP STICKS SECTION, BLOWN FILM EXTRUDER SECTION, FILM PRINTING SECTION, AND FILM BAG MAKING SECTION.)

WE ARE MAKING PLASTIC BUCKETS, BUCKET LIDS, BUCKET HANDLES, PREFORMS, PET BOTTLES, HDPE BOTTLES, PET JARS, THERMOFORMING TRAYS, LOLLIPOP STICKS, PLASTIC FILM WRAPPERS, PRINTED PACKING BAGS, ETC...

OUR ALL PRODUCTS WE ARE USING IN HOUSE ONLY- WE SUPPLYING TO OUR OTHER BUSINESS UNITS OF DETERGENT POWDER PLANT, HOUSEHOLD PLANT, TETRA PACK PLANT, SWEET PLANT, DETERGENT PASTE PLANT, BISCUIT PLANT, SOFT DRINKS PLANTS.

ALL TYPE OF MOULDING MACHINES MECHANICAL, ELECTRICAL, ELECTRONIC, HYDRALIC, AND PNEUMATIC CONTROL SYSTEM REPAIRNG & MAINTENANCE MANAGEMENT WORKS IS HERE MY RESPOSIBILITY.

ALL PRODUCTION RELATED PRODUCTION PLANNING, RM ORDERING, AND DOCUMENTS PREPARATION WORK.

NEW PROJECT AND PLANT DEVOLPEMENT WORK PREPARATION OF MACHINERY SELECTION, MOULD ORDERING, EQUIPMENT TEST PURPOSE VISITS, AND INSTALATION WORKS HANDLING.

PASSPORT DETAILS:-

PASSPORT NO : H 2327044.

PASSPORT ISSUE : DUBAI ISSUED,

ISSUE DATE= 02/02/2009.

EXPIRY DATE= 01/02/2019.

Thanks for your good decision. PLEASE REPLY BY MAIL.

(ac6mbg@r.postjobfree.com) OR (ac6mbg@r.postjobfree.com)

BY

Murugan Chellapandi Thevar.

+260-*********)



Contact this candidate