Engineer Manufacturing
Resume:
DAVID LEE MANGUM
Wake Forest, NC 27587
*******@*****.*** Cell: 919-***-****
SUMMARY: PROFESSIONAL ENGINEERING EXPERIENCE AND MANAGEMENT 1996 TO 2018
I have 25+ years in many roles in high volume manufacturing Electrical and Mechanical Assembly: (Manufacturing Engineer/Quality Engineer/Operations Supervisor /Equipment Maintenance Supervisor/Process Engineer/Product Engineer)
I have demonstrated expertise in product quality and processes in a high-volume manufacturing environment. New product introduction, Quality verification and Manufacturing engineering where coordinating internal and external cross-functional teams are a necessity to improve your products. I am certified in Six Sigma Green belt, Lean Manufacturing for failure analysis and process improvement. I had been involved with Barcoding labels inventory materials for easy tracking and cycle counts. I have also been leader, trainer and equipment manager in transfers of total Multi Million dollar production lines from New York to North Carolina, and also from North Carolina to Mexico. During product Transition to Mexico I had some experience with extrusion and mold design. I am a professional in World Class Manufacturing.
PROFESSIONAL EXPERIENCE
ASTEELFLASH March 2013 to Present
Morrisville, North Carolina
Manufacturing Engineer
Provide support for all engineering, documents and processes for PCB, box build, Mechanical and Electronics Manufacturing.
Labor quoting new customer products
Eclipes
CMMS
PhamaMED/Blister pack
Adco AUTOMATION
Pharmaworks process
AOI
BOM scrubs
Responsible for Security and ITAR
Electrical and Mechanical assembly to ISO-9002, Military MIL STD, J/STD and IPC 610E Adhesive, Mechanical and Soldering Standards.
Evaluate and sign off Engineering Change Orders (ECO).
Responsible for manufacturing process work instructions and (SOP/DOP/MPI/WI) for new product line processes.
Responsible for Environmental Health and Safety (EHS) – ISO 14001 training.
Responsible for manufacturing and quality specifications to comply with standards required by customer.
Programming SMT machines UIC,DPO
Component engineering
Tooling design and Fab/molds and press tools
Aegis documentation control (work instruction)
Responsible for Daily Manufacturing Quality and Process audits of assembly processes.
Training operators on new machines and new processes.
Analyze data of high bar test failures (Pareto Charts) and recommend process improvements.
Design for Manufacturability (DFM) and Design for Test (DFT) - new and existing products.
Process Improvement: Design fixtures and tooling for production line, from PCBA assembly to integration and packaging.
Alternate Part Verification for assemblies
PM data base and machine procurement
Conformal Coating Dow Corning 1-2577/OS-20
Software: Max, Aegis, Circuit Cam, Access, Agile, DOP, UIC equipment programming
BUSINESS CONSULTING February 2012 to February 2013
Self-Employed
Lean Manufacturing
Quality
Facilities and EHS Management
Process Engineering
Maintenance
Equipment Procurement
LORD CORPORATION March 2011 to July 2011
Cary, North Carolina
Quality Engineering Consultant – Contracted to find cause of failure in HAL Aircraft
Reviews complex engineering Designs and Documentation (DOD) for manufacturability (DFM) and support transitioning projects to contract manufacturers. HAL helicopter vibration controller.
Field failures of LORD Active Vibration Control Systems (AVCS) HAL helicopter, aerospace and aircraft
MIL STD, IPC-610D, ISO9001, NASA-STD
Evaluate (AUDIT) and Recommend improvements for existing processes and for integrated assembly lines.(SMT, hand soldering, selective soldering, box build)
Sent failed circuit boards to Lab for analysis for Flux residue and contaminants causing electrical shorts
Working with design Engineering to Recommend design and fabricate tooling and fixtures for production line
Review and recommend updates on work instructions of contract manufacturers.
Review and recommend trouble-shooting guides, Quality Alerts and rework procedures.
Review manufacturing and testing data to evaluate and recommend possible changes to the product to reduce cost and improve production yield as well as develop product introduction processes.
Report to staff Presentation (PPT): Recommend upgrades in assemble processes.
KIDDE AEROSPACE & DEFENSE February 2009 to January 2011
Wilson, North Carolina
Manufacturing Engineer
Reviewed complex engineering Designs and Documentation (DOD) for manufacturability and support transitioning projects to contract manufacturers.
Fire and EHS consultant for chemical hazard issues.
Review and update work instructions used by the company and contract manufacturers for Airbus A350, A380, F22, Hummer, Stryker IAV, Boeing C32 and Boeing 787.
MPR (Manufacturing Process Reviews) using MS Power Point presentations with recommendations for improvement.
Create, write, and post trouble-shooting guides, quality alerts, and CAR, 8D and rework procedures IPC-610 D.
Review manufacturing and testing data to evaluate and recommend possible changes to the product to reduce cost and improve production yield as well as develop product introduction processes.
Supervise Lean projects, 5S, and KAIZENevents cost reduction Quality, Visual Management, Poka-yoke
Upgraded process equipment. Purchased and installed new machines to improve process and dispensing
Installed new Plasma welder
Designed and fabricated tooling and fixtures for electronics production line that eliminated waist and scrap.
Reviewed and approved Acceptance Test Procedure (ATP) and Engineering Change Order (ECO)
FLEXTRONICS INTERNATIONAL January 1987 to May 2008 (plant closing)
Conklin, New York
Youngsville, North Carolina
Aguascalientes, Mexico
Process and Product Manufacturing Engineer and Maintenance Manager
Quality, Product and Process Engineering in a high-volume manufacturingenvironment.
Proficient in 5S, Poka-yoke, Kaizen events, Safety Team Leader, Manage Safety and EHS Audits.
Production of Radio Frequency (RF) Metering- wireless data communication devices from PCBA to assembly (back end), packaging and shipping.
Worked with design engineering to identify manufacturability or testability.
Electrical and Mechanical assembly to ISO9002, Military MIL STD and IPC 610D soldering Standards
Leader of Customer Focus Team. Planning Department, Program Manager, Customer Quality, Engineering, Purchasing and Test Engineering met daily to attack problems of the day
Responsible for manufacturing process work instructions (SOP/DOP) for new product line
Daily Manufacturing Quality audits of assembly processes and analyze yield data.
WroteCorrective Action Requests (CAR)
Analyze data of high bar test failures (Pareto charts)and recommend a possible change to the product to reduce cost and improve production yield as well as develop product introduction processes
Design For Manufacturability (DFM) and Design for Test (DFT) - new products and existing products
TECHNICAL SKILLS
Lead ESD team
HAZMAT certification
QA Auditor
Quality Engineering
Equipment support
5-S
Plan and balance manufacturing line-layout (VISIO)
Project Management
ISO-9001, ISO14001
IPC-610D
MIL, J & NASA STD
Training and coaching operations
Conformal coating and epoxy potting process and support
EDUCATION
Alan Hancock College Santa Maria, California
2 Years: Environmental Resource Management, Music, College football.
Broome Community College Binghamton, New York
2 Years: Engineering, Computer Science, Quality Management, Business Management.
COMPUTER PROFICIENCY
Microsoft Word
Microsoft Excel
Microsoft Outlook
Microsoft PowerPoint
SUMMARY: FACILITIES MAINTENANCE/SECURITY/ENGINEERING AND SUPERVISION: 1988 -1996
I have 9 years of experience 1988-1995 at Dovatron /Flextronics, NY; I was responsible for multiple facilities (three buildings). I was Facilities maintenance/supervisor. roads, parking lot, Safety, Hazmat, HVAC, landscaping, cleaning, painting, construction, Fire alarm System, Badge id system, security, plumbing, electrical and all building related functions. I. Leading, training and coaching maintenance teams.
Maintain all support equipment boilers, HVAC, air
Supervise, train, schedule labor, quotes, construction and budgets
Compressors, vacuum pumps, phone system, fire extinguisher
System, PLC controls, security system, paging system,
Electrical, plumbing, carpentry, landscaping, housekeeping,
Painting, lawn equipment maintenance, all repairs to building and grounds.
Responsible for managing the on-site building maintenance
Staff, negotiation/solicitation of jobs by outside
Contractors, administration, facilities management,
Budgets, developing & maintaining a
Professional relationship with all internal and external customer
Contact this candidate