Manager Maintenance

GAGAN SWARNKAR Contact No.: +91-997*******/ +** – 997-***-****

E-Mail: *************@*****.***/ *************@*****.**.**

PROFESSIONAL SYNOPSIS

wAn ISO 9001:14001 certified professional with 11.9 years' rich experience in Production Management, Maintenance Operations, Erection & Commissioning and Team Management.

wPresently designated as Sr. Manager – Mechanical at Century Cement, Baikunth near Raipur.

wA keen planner with expertise in managing operations, quality, maintenance and commissioning with key focus for growth of top line & bottom line profitability & diversification of business in various areas.

wProficient in directing and coordinating manufacturing operations and accountable for quality service & timely completion of the projects.

wSkilled in managing activities involving resource planning, materials planning, team building and coordination with the internal departments.

wAn effective communicator with excellent relationship management, strong analytical and organizational abilities.

CAREER SKETCH

Since Sep'06: Century Cement, Baikunth near Raipur as Manager – Mechanical

Growth Path

GET Sep'06 – Sep'07

Deputy Manager Sep'07 – Jan'11

Manager Jan'11- Mar'14

Sr.Manager Since Apr'14

KEY DELIVERABLES

wSpearheading activities related to engineering functions, production operations; new product development and projects; monitoring site activities and project schedules, ensuring cost control within budget.

wMonitoring erection & commissioning of machines/ equipments and ensuring timely completion of project with focus on effective resource utilisation.

wOverseeing installation & commissioning; executing maintenance plans for machines and equipment.

wImplementing preventive & breakdown maintenance schedules of equipments for improving the overall reliability and safety of substation automation system & various machineries.

wConducting failure investigation analysis to identify gaps & take corrective measures so as to reduce equipment downtime & maximize plant availability.

wControlling the equipments, managing breakdown, scheduling & planning of maintenance and coordination with other service departments.

wDeveloping and maintaining process in accordance with internal and external quality guidelines; maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities.

wLeading, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting of project targets.

HIGHLIGHTS:

wMajor Projects: ERECTION & COMMISSIONING OF 1.5MT SONARBANGLA CEMENT GRINDING UNIT

•.Erection & Commissioning of PACKER (ENEXCO-Make)

•.Erection & Commissioning of Wagon Loading Machines(ENEXCO-Make)

•.Erection & Commissioning of Truck Loading Machines.( ENEXCO-Make)

•.Erection & Commissioning of Cement Mill & separator. ( FL Smidth- Make)

•.Erection & Commissioning of Cement Silo. (ENEXCO-Make)

•.Erection & Commissioning of Fly Ash Dense Phase System. ( FL Smidth- Make)

•.Close Circuit of Cement Mills.

•.Packaging Plant Operation through DCS.

•.Erection & Commissioning of VRPM.

•.Diverter & chute arrangement for N-box loading.

wUndertook productivity enhancement initiatives that included maximum availability of all machines used in Packaging Plant and Mill Section.

wPlayed a crucial role in achieving cost savings through reduction in Power Consumption, Demurrage, Loading Time as well as ensuring standardization of Mill Shell Lining Plates.

wSuccessfully achieved 20% reduction in breakdowns / downtime through effective maintenance of Wagon loading Machines, Packers, Elevators, etc.

EQUIPMENT/ OPERATIONAL PURVIEW

wThorough exposure in supervising the operations and maintenance of equipments/ systems in the following units:

wVertical Roller Pre-Grind Mill (VRPM)

•.VRPM Roller Assembly Changing Work.

•.VRPM Roller Tyre Changing Work.

•.VRPM Planetary Gear Box (make-Seisa, Japan) and its Lubrication System.

•.Lubrication System of Hydraulic Power Pack System (Vickers-make).

•.Roller Lubrication System.

•.Adjustment of Gap between VRPM Rollers & its table.

•.VRPM Table Liner Segment Changing.

•.Changing Hydraulic Cylinder & Accumulator of VRPM.

•.Various other auxiliaries of VRPM like Vibrofeeder, Mogensensizer Screen Deck Changing Work, Magnetic Separator, etc.

wCement Mill & Raw Mill

•.Mill Shell Liner Changing Work.

•.Mill Shell Crack Repairing Work.

•.Mill Feed Head, Discharge Head, Feed Control Diaphragm Liner and its structure Repairing Work.

•.Mill Main Bearing and its Changing Work.

•.Gear-Box.

•.Mill Girth Gear Reversal and Close-Circuit Work.

•.Girth Gear Grease Spray Lubrication System.

•.Dust Collector and Exhaust Fan.

•.LNV-make Classifier, Sluicing Screw, etc.

wConveying System

•.Belt Conveyer, Pneumatic Conveying System

•.BHP-make Elevator.

•.Weigh feeders, Solid Flow Feeder and Pre-Feeder System.

•.Oil Pump, Heat Exchanger, etc.

wPacking Plant

•.Packers, Wagon Loading Machine and Truck Loading Machine.

SCHOLASTICS

wB.E. (Hons. in Mechanical Engineering) from Hitkarini College of Engineering & Technology, Jabalpur in 2006. Secured 75.5% marks.

wXII from Kendriya Vidyalaya, Katni, CBSE in 2002. Secured 74.6% marks.

wX from Kendriya Vidyalaya, Katni, CBSE in 2000. Secured 65.4% marks.

PROFESSIONAL ENHANCEMENTS

wCompleted certified training in:

•.ISO 9001:14001 at Century Cement in 2008.

•.MS-Project & Primavera from Digitech- HR, Kolkata in 2010.

EXTRAMURAL ENGAGEMENTS

wAttained National Level 312th Rank in National Science Olympiad 2002.

wReceived High Blue Certificate of Taekwon-Do.

wBagged a Silver Medal in State Level Taekwon-Do.

wWon several prizes in various Quiz Competitions.

wParticipated in Tracking Expedition.

PERSONAL DOSSIER

Date of Birth: 29th August 1985

Present Address: 6/187, Mashurha Ward, Azad Chowk, Purani Basti, Katni – 483501, M.P.

Location Preference: Anywhere in India preferably Metro Cities.

Passport No: G3480643

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