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Manager Engineer

Location:
Houston, TX, 77064
Posted:
July 24, 2018

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Resume:

SHRADDHA

LINDEMAN

**** *****

Porch

Lane

~

Houston

TX

77064

~

(281)

323- 8758

~

********.********@*****.*** PROCESS

ENGINEERING

MANAGER

OPERATIONS

MANAGEMENT

~

QUALITY

CONTROL

MANAGER A

Process

Engineering

Manager

with

a

career

history

of

directing

the

design

and

deployment

of

strategies

to

improve production/efficiency

levels,

decrease

waste,

capture

cost

savings,

and

enhance

product

quality

across

multiple

units.

Infuses

a Six

Sigma

Green

Belt

and

expertise

of

Lean/DMAIC

methodologies

with

experience

in

both

technical

and

production

processes to

consistently

exceed

benchmarks.

Builds,

trains,

and

manages

large

teams,

steers

process

engineering,

quality

control,

and automation

projects,

leads

new

product

developments,

and

transitions

scrap

into

usable

products. Process

Engineering/Process

Improvement

~

Quality

Control/Quality

Assurance

~

Employee

Training/Management Sig

Sigma

Green

Belt/DMAIC

~

Lean

Manufacturing

~

New

Product

Development

~

Vendor

Management

~

Advanced

Excel R&D

Projects

~

Enterprise

Resource

Planning

(ERP)

Software

~

Trilingual

(English,

Gujarati,

Hindi)

~

Cost/Time

Analysis Root

Cause/Process

Analysis

~

Design

Calculations

~

Material

Testing

~

Client

Management

~

Safety

~

ISO

9001 CAREER

HISTORY

TRELLEBORG

OFFSHORE

US:

Houston,

TX 6/2011

Present MANUFACTURING,

PROCESS

ENGINEERING

AND

PRODUCTION

MANAGER

(3/2016

Present) Directed

operations

to

manufacture

syntactic

foam

buoyancy

products.

Oversaw

process

improvements,

manufacturing, business,

logistics,

regulatory

compliance,

safety,

and

quality

activities

while

leading

Six

Sigma

and

Lean

initiatives/events, maximizing

product

performance,

and

resolving

issues

on

a

24/7/365

basis. HIGHLIGHTED

ACHIEVEMENTS

§ Promoted

to

the

Role

as

a

result

of

leadership,

process

improvement

success,

and

performance

excellence.

§ Optimized

Overall

Production,

Improved

Cycle

Times,

Reduced

Waste,

and

Enhanced

Product

Quality

Levels

by transitioning

the

operation

to

a

Six

Sigma/Lean

culture,

leading

continuous

process

improvements,

and

steering

the automation

of

numerous

processes

throughout

the

plant.

Highlights

included o Reduced

Cycle

Times

40%

using

Lean

manufacturing

tools. o Captured

$3M

in

Cost

Savings

by

Decreasing

Scrap

Rates

25%

and

increasing

the

use

of

scrap

materials

in

products. o Surged

Final

Product

Yield

Rates

43%,

from

70%

to

100%. o Grew

First

Time

Pass

Yield

Rates

22%,

from

77%

to

94%. o Decreased

Downtime

50%

using

value

stream

mapping. o Reduced

In- Process

Waste

30%

by

automating

spray

systems/fiber

feeders. o Saved

$800K

by

traveling

across

the

globe

to

investigate/resolve

raw

material

failure

through

RCA.

§ Enhanced

Overall

Staff

Performance

by

Cross- Training

Over

80%

of

the

Team

to

Perform

Each

Plant

Operation.

§ Improved

Design

Calculations,

Final

Product

Predictability

Levels,

and

Quoting

Accuracy

with

the

design

of

a

new tool

to

measure

product

density.

HIGHLIGHTED

RESPONSIBILITIES

§ Led

Plant

Manufacturing

and

Engineering

Operations/Projects

to

meet

highly

ambitious

production

demands

and launch

new

products/raw

materials.

Introduced

new

R&D

formulations

into

the

manufacturing

process,

established

and assessed

key

performance

indicators

(KPIs),

and

conducted

root

cause

analysis

to

identify/resolve

complex

issues.

§ Hired,

Managed,

and

Trained

Engineers/Engineering

Specialists

to

Exceed

Performance

Objectives.

Delivered consultative

and

positive

leadership,

promoted

professional

development,

facilitated

performance

reviews,

rallied employee

support

for

operational

changes,

and

rewarded

achievement

to

inspire

success.

§ Prepared

the

Company

for

ISO

9001:

2015

by

performing

internal

audits

and

gap

analysis.

Served

as

the

Quality Manager

following

successful

completion

of

the

lead

auditor

course.

§ Developed

a

Training

Matrix

to

Educate

Staff

on

production

processes,

methodologies,

and

the

use

of

software/ technical

tools.

§ Created

Validation

Plans,

quality

plans,

control

plans,

failure

mode

effect

and

analysis

(FMEA),

process

flow

diagrams

(PFD),

and

design

of

experiments.

§ Managed

and

Controlled

Product

Throughput/Quality

through

measurement

systems,

including

SPC

and

KPIs.

§ Directed

CAPEX

Projects,

failure

analysis,

customer

complaints,

and

corrective

actions. TRELLEBORG

OFFSHORE

US

(Continued)

SENIOR

PROCESS

ENGINEER

(7/2012

3/2016) Led

process

engineering

projects

to

launch

new

products,

improve

efficiency

levels/compliance,

capture

cost

savings,

and successfully

manufacture

$70M

of

new/optimized

products

annually

while

serving

on

a

team

of

three

engineers.

Led

plant

and operational

audits

to

identify

and

resolve

roadblocks,

managed

engineers

and

project

professionals,

and

delivered

staff training.

HIGHLIGHTED

ACHIEVEMENTS

§ Saved

the

Organization

$900K

in

15

Months

and

Captured

Revenues

by

Successfully

Using

Scrap

Inventories

in Final

Products

without

affecting

product

quality

and

integrity.

Calculated

scrap

mix

ratios

and

rallied

support

and acceptance

from

the

team.

The

process

has

been

implemented

across

the

plant

as

a

standard

operating

procedure

(SOP).

§ Developed/Implemented/Controlled

Processes

to

Manufacture

and

Decrease

the

Cycle

Time

of

a

New

Lightweight Product

Line

from

11

Hours

(in

trial

phase)

to

45

Minutes.

Redesigned

plant

processes,

researched

materials,

and conducted

quality

assurance

testing.

§ Eliminated

Incomplete

Fills

in

the

Center

of

Parts,

Decreased

Fill

Times,

Improved

the

Cycle

Time

from

40 Minutes

to

25

Minutes,

and

Saved

Tens

of

Thousands

of

Dollars

by

steering

an

RCA

project

to

identify

issues

and

add center

fill

ports

on

molds.

§ Established

and

Executed

the

Inventory

Reduction

Project,

NBLB. HIGHLIGHTED

RESPONSIBILITIES

§ Drove

Continuous

and

Uninterrupted

Operations,

Optimized

Quality/Accuracy,

and

Minimized

Lost

Time

by leading

continuous

process

improvement

projects

in

line

with

plant

operational

goals.

Developed/modified

standard operating

procedures

(SOPs),

verified

design

and

engineering

calculations,

creating

routings

for

new

products,

conducted DFM

and

root

cause

analysis

(RCA),

and

identified/resolved

complex

plant

and

production

issues.

§ Supervised

a

Team

of

Three

Engineering

Specialists.

Delivered

training

and

mentorship

on

standard

operating procedures,

safety,

compliance,

engineering

calculations,

product

formations,

and

technical

tools,

delivered

performance feedback,

and

promoted

accountability/teamwork.

§ Manufactured

and

Qualified

Parts

with

new

product

formulations,

calculated

mixtures,

and

tested/manufactured composite

foam.

QUALITY

CONTROL

ENGINEER

(6/2011

6/2012) Analyzed

operational/engineering

processes

and

materials

for

compliance

with

all

regulatory,

industry,

client,

safety,

and organizational

regulations,

tested

parts,

identified

inconsistencies/issues,

investigated

failures,

facilitated

third

party

audits, performed

time

studies,

introduced

the

noncompliance

report

system

database,

and

implemented

corrective

action

plans.

§ Concurrently

Served

as

the

Quality

Control

and

Process

Engineer

for

one

of

the

largest

buoy

projects.

§ Created

Inspection

and

Testing

Plans

(ITP),

performed

material

qualifications

testing,

and

set

up

vendor

testing.

§ Fostered

Loyal

Alliances

with

Clients

while

resolving

complex

quality

issues

to

maximize

retention

rates.

§ Identified

and

Improved

Bottlenecks

using

value

stream

mapping

(VSM).

§ Prepared

Quality

and

Process

Engineering

Documents.

§ Executed

FAT

Testing

for

one

of

the

largest

parts

made

in

the

Houston

plant. Previously

Worked

Full

Time

to

Finance

College

Education

as

a

Supervisor

at

Woodforest

National

Bank EDUCATION

BACHELOR

OF

SCIENCE

(B.S.):

INDUSTRIAL

ENGINEERING University

of

Houston:

Houston,

TX BACHELOR

OF

SCIENCE

(B.S.):

MATHEMATICS,

MINOR:

CHEMISTRY South

Gujarat

University:

Gujarat,

India ADDITIONAL

TRAINING

INCLUDES

Graduate

Program,

Leadership:

Trelleborg

Offshore

US ISO

9001:2015

Lead

Auditor

Training:

BSI

USA



Contact this candidate