Maintenance Engineer

SYED.JAKEER HUSSAIN

Contact: 084******** (M), E-Mail: ******.***@*****.***

Address:H.no:12-34,Khan Street,Morris Pet, Tenali, Guntur-dt,A.P,522202.

PROFESSIONAL SYNOPSIS

A result driven professional with over 9.5 years of rich experience in Mechanical Maintenance & Operations, Repair,Erection, Testing & Commissioning,Hydraulic,pneumatic machinery maintenance and repair,QA&QC. Currently designated as Senior Mechanical Maintenance Engineer with Coastal projects Limited. A technocrat with skills in tracking breakdowns and rectifying it for smooth running of operations using latest maintenance techniques. Proficient in identifying areas of obstruction / breakdowns and taking steps to rectify the areas of concern through predictive maintenance practices and ensuring attainment of organizational goals and objectives. Proficiency in managing the commissioning activities & maintenance of a wide range of equipment's; implementing process enhancement & quality control techniques. An effective communicator with strong analytical, problem solving & organizational abilities.

ORGANISATIONAL EXPERIENCE

Employer :COASTAL PROJECTS LTD

Project :Pula Subbaiah Veligonda Project,Andhra Pradesh.

Client :State of Andhra Pradesh.

Duration :January2015 - Till Date

Designation :Senior Mechanical Maintenance Engineer

Synopsis

Involved in Operation & Maintenance Planning, monitoring of variety of Construction equipment in Veligonda project.

Veligonda Project is an under construction irrigation project located in Prakasam district in Andhra Pradesh.The construction includes two parallel tunnels of 18.8 km with 9.2 m and 7 m internal diameter and 21.6 km Flood flow canal for the water transmission system.For the purpose, Tunnel Boring Machine (TBM) was imported for Tunnel Excavation.the equipment’s using in project are of modern & sophisticated technology.

Responsibilities:

Create time effective work schedule.

Perform root cause analysis for any abnormal conditions/ failures, take required corrective and preventive actions to prevent recurrence of such conditions.

Daily Breakdown attention. If any and take corrective action.

Implementing the PM Schedule.

Making full proofing of machines.

Updating all maintenance records.

Continuous improvement to improve machine up time, Knowledge of TPM & other lean manufacturing practices.

For Each group identify machine losses and set time based targets to reduce MTTR and increase MTBF.

Setup preventive / predictive machine schedules for all equipment and follow regularly.

Train / Develop employees to achieve zero loss.

Clarify machine / equipment / utilities into vital / critical / not so critical.

Effective and efficient spares planning.

Drive down Maintenance cost.

Ensure safe operation of all plant / equipment.

Maintain MIS and other related records appropriately.

To ensure, Periodical & preventive maintenance of equipments in scheduled time.

Repair and Maintenance of all Heavy Vehicles, Constructional & Earthmover Equipments

Co-ordination with the Purchase Department Purchase of the Parts / Equipments related to Vehicle & Machineries.

Maintain records of goods ordered and received & locate vendors of materials, equipment or supplies, and interview them in order to determine product availability and terms of sales.

Using right & qualified person with experience for repair & maintenance.

Operation & Maintenance of Heavy vehicles, Earthmovers equipments & Constructional Equipments.

Leading & managing entire maintenance function while improving planning and effectively using Predictive Maintenance, Condition Monitoring and Spare Parts management techniques maximizing equipment up time.

Planning, scheduling & allotting the work force for breakdown Machineries to reduce the breakdown time with a goal of ZERO downtime of equipments.

2.)Employer :COASTAL PROJECTS LTD

Project :Bangalore Metro Rail Corporation Limited.

Client :BMRCL

Duration :Dec’ 2012 - Dec’2014.

Designation :Senior Assistant Mechanical Maintenance Engineer

Synopsis

Namma Metro also known as Bangalore Metro, is a metro system serving the city of Bangalore (Bengaluru) in Karnataka, India. Namma Metro is India's second largest metro system in terms of both length and number of stations, after the Delhi Metro.[5] On the other hand, Namma Metro ranked the 99th largest metro system in terms of length and 92nd largest metro network in terms of number of operating stations in the world. It also contains the first underground metro line in South India.The system has a mix of underground, at-grade, and elevated stations.

Responsibilities

Spearhead day to day maintenance activity and take appropriate Preventive and Corrective actions

Measuring the performance of mechanical components, devices etc.

Handle a team of 50 to 60 personnel (Foreman,Mechanics,Drivers,Operators,Welders, Fitters, Shift In charge)

Trouble Shooting

Implementing efficient and effective strategies, 5S, ISO, TPM techniques

Look after preventive, predictive break down maintenance of mechanical activities

Plan & Schedule Shut Down maintenance

Liaison with Suppliers

Assist in Procuring Indirect Category products (Mechanical,Hydraulic,Pneumatic)

Reduce Mechanical maintenance down time.

Ensure smooth running of Plant and utility machinery.

Track the performance of various equipment through reports like Breakdown and TPM to ensure non-stop running of machinery.

Monitor proper lubrication of various equipment and ensure correct practices.

3.) Employer :COASTAL PROJECTS LTD

Project :Sleemnabad Carrier Tunnel Project,Sleemnabad

Client :Madya Pradesh Governament

Duration :Mar’ 2010 - Nov’2012..

Designation :Assistant Mechanical Maintenance Manager –Plant & Machinery

Synopsis

A 12 kilometer long tunnel of 10 meter diameter would be constructed at a cost of Rs. 799 crore for carrying Narmada water to the basin of Son river under Bargi diversion project.

Responsibilities

Attend Mechanical breakdowns and ensure prompt re-start of broken equipment.

Perform weekly, monthly and yearly preventive maintenance operations.

Reduce MTTR and MTBF of various plant equipment.

Maintain list of spares for all machines and ensure timely ordering in tandem with Purchase department.

Maintenance of Mechanical installations.

Should be able to read and understand various line diagrams during machine repair.

Gather the data from the logbook, maintenance book, stores and ISO format.

Compare and analyses the data with the operation standards of the machines.

Prepartation of Preventive maintenance Schedules for Vehicles and Equipment

Preparetion of Daily, Weekly/Monthly Reports

Inventory Management

Preparation of Technical Comparision Statement for P & M Assets

4.) Employer :COASTAL PROJECTS LTD

Project :Pula Subbaiah Veligonda Project,Andhra Pradesh.

Client :State of Andhra Pradesh.

Duration :Jun2008 - Mar 2010

Designation :Assistant Mechanical Maintenance Engineer,GET – Plant & Machinery

Synopsis

Involved in Operation & Maintenance Planning, monitoring of variety of Construction equipment in Veligonda project.

Veligonda Project is an under construction irrigation project located in Prakasam district in Andhra Pradesh.The construction includes two parallel tunnels of 18.8 km with 9.2 m and 7 m internal diameter and 21.6 km Flood flow canal for the water transmission system.For the purpose, Tunnel Boring Machine (TBM) was imported for Tunnel Excavation.the equipment’s using in project are of modern & sophisticated technology.

Responsibilities

Ensure, optimum availability of Equipments/ Heavy Vehicles in good working Condition with maximum output.

Monitoring Operational & breakdown repairs of machineries with ensuring availability of spares & consumable in time.

To ensure, daily progress, optimum productivity and utilization of machineries.

To maintain Site Equipment Muster.

To provide monthly report to the HO on the physical verification and performance of the machine / equipment.

Maintenance Budget Preparation for P & M Assets

Study of Engg Drawings.

Key Competencies:

Techanical Skills

Proficient in implementing preventive, predictive and service maintenance schedules, tracking breakdowns and rectifying it for smooth running of Mining and Infrastructure Plants and equipments using latest maintenance techniques.

In-depth knowledge of increasing equipment productivity and availability through Reliability management, motivation and training of operators.

A strategic maintenance planner with adeptness in implementing cost reduction measures to achieve savings in terms of material and procurement. Technical expertise solving machine design problems, modification of machinery, develop new products, erection and commissioning of new machines, re modification of mechanical, hydraulic and pneumatic circuits.

Excellent communication skills with troubleshooting capabilities, capable of identifying and handling technical as well as commercial issues related to equipment and machineries .

Culturally sensitive, Can work in multi cultural environment

Specialities include Asset management, Capital Equipment procurement/Leasing/ hiring based on cost benefit analysis, Equipment life cycle cost, Equipment maintenance strategies, Plant and equipment Maintenance & Operations,Planning for maximise equipment mechanical efficiency, Spare parts management, Projection/monitoring & control of equipment operating cost for equipment.

Computer Skills

Application Packages: MS Office and Excel,power point

Hardware Knowledge: Basic Troubleshooting of computers.

Details of Machinery Handled

Earthmoving Machinery:

Excavators, Wheel Loaders,Backhoe Loader,Dumpers,Mobile Cranes,EOT Cranes,Gantry Cranes,XCMG Loader,

All hydrauic and pneumatic machinery.

Construction Equipment:

Segment Plant

Batching plant

Stone Crusher Plant

Grout Plant

Tunnel Boring Machine,EPB Machine

R.O Plants

Other Equipment:

DG sets,Air compressor,Screw Conveyor,Welding Machine

Training Undergone

Operations and Maintenance of E.O.T and Gantry Cranes Conducted by Shivpra Cranes.

Training on Hydraulic Equipment conducted by Rexroth India.

Training on Hard Rock Tunnel Boring Machine and EPB Tunnel Boring Machine conducted by ROBBBINS.

Concreting Equipment Training at M/s Schwing Stetter.

Training on Quality Management System Conducted by BMRCL.

Undergone one month training on EPB machine at Qinhuangdao Tolian Machinery workshop, China

Achievements

Recognized and Awarded by SAME ITALY for Safety Circuit and praise award by CPL Top Management and SAME ITALY for fastest Erection and Commissioning of Precasted segment (inside tunnel)casting plant and Casting yard.

Awarded by BMRCL (Bangalore Metro) for safe P&M Operations and best P&M Engineer.

Rewarded for Fastest Erection and Commissioning of 200TPH Crusher Plant.

Nominated for praise award by senior management for participated and planned to achieve highest production of tunnel precasted segments(72 no’s) in 8 hours.

Education Credentials

B-Tech in Mechanical Engineering(2004-2008), from Mannan Institute of Science and Technology, Andhra Pradesh.

PERSONAL PARTICULARS

Date of birth : 23rd Aug 1987.

Sex : Male.

Marital Status : Married.

Languages known : English, Hindi, Telugu.

Passport number : K3621571

Passport Validity : 24-05-2022.

Declaration:

I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars.

(S.JAKEER HUSSAIN)

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