Quality head, Operations manager

SANNE GOUDA A R

Mobile: +91-953******* • +91-866******* • Email: ************@*****.***

Senior Managerial Assignments in Quality Assurance/ Production / Planning

EXECUTIVE SUMMARY:

An accomplished professional with 20+ years of experience in the areas of Quality, Operations, Production Planning & Resources Management.

Currently working as DGM/HOD -Quality Assurance at Avtec Hosur. It is Automotive Company of C K Birla Group.

Worked in Toyota Industries Engine India Pvt Ltd., Bangalore as Manager Quality

Worked in Toyota Kirloskar Auto Parts Bidadi, Bangalore as Deputy Manager.

Versatile experience in Quality, Operations & Project management to meet the organization goals.

Hands on experience in Setting the Quality functions for Raw material, Supplier selection, inward quality, in plant quality(in process),sampling audits, process audits, finish parts confirmation &Part functional check on periodic basis for powertrain ( Transmission, Axles & Engine. Machining & assembly).

Gained hands-on experience in identifying process bottlenecks and applying fixes as well as demonstrates capability of enhancing plant efficiency and increasing overall productivity while curtailing operations costs & expenses & enhancing customer satisfaction.

Capability in planning & effectuating preventive maintenance schedules for various machines to increase reliability.

Core Competencies:

Production Management • Quality Control • Process Improvement • Six Sigma & LEAN Implementation • VA/VE Analysis • 5S Implementation • ISO 9001:2015 Knowledge • TPM • Toyota Production System Trainer • QMS Establishment • In depth Process Knowledge of Transmission M/cing & Assembly, Axles M/cing & Assembly, Engine M/cing and Assembly • APQP,PPAP,FMEA and Toyota certified Quality Auditor for Process Excellence • Root Cause Analysis • Prepare & Implement SOP • Process Re-engineering• Performance Management • Team Development & Management and New Product Development. * Supplier Development, Evaluation, Audit & Costing.

KEY DELIVERABLES

Executing production in coordination with the other departments.

Following SOP’s, manuals and work instructions for production operations of the unit.

Reducing the rejection levels and reworking through continuous up gradation of quality circles to observe better compliance in line with change in requirements.

Performing the trouble shooting, optimization, debottlenecking and modifying to reduce operating costs and improve productivity.

Dealing with all matters relating to cost, planning and risk analysis.

Executing innovative systems and processes for enhanced monitoring and control of resources and improved delivery of customer service.

Establishment of Excellent Supplier chain through Regular audit, evaluation & Development.

Performing routine maintenance, calibration and troubleshooting for analytical equipment on a regular basis for higher productivity and efficiency.

CAREER CONTOUR

Since Dec’03 with Toyota Kirloskar Auto Parts Pvt Ltd., Bangalore (For Axles & Transmission Machining and Assembly Line)

Growth Path:

Team Leader (Production Engineer) Dec’03 – Apr’07

Group Leader (Shift In charge) for Manufacturing Quality May’07 – Dec’12

Assistant Manager (Section In-charge), Quality Control Jan’13 – Dec’15

Deputy Manager Quality Control(QI Section Head) Jan’16- Dec-16

Manager Quality for Toyota Industries Engine India, Jigani, Jan’17 –Dec-17

(For GD Engine & New TNGA-D Diesel engine Project Development activity.)

Deputy General Manager – Leading Quality Assurance at Avtec Dec – 17-Present.

(Avtec is a pioneer automotive company of C K Birla Group).

Accountabilities:

Analyzing production loss and rejection along with conducting monthly audit with GM’s.

Conducting Supplier quality audit and implementing TKAP good practices.

Coordinating with Lean Manufacturing system and controlling the process rejection/ rework & daily clearance.

Coordinating with P.E. Department for continuous Improvement along with implementing QC tools & guiding Quality Engineers.

Reducing cycle time & setup time in machines by continuous improvement and maintaining in process rejection zero.

Auditing the Shop floor for process variation analysis and conducting process improvement & development.

Minimizing the process redundancies and new process setting in shop floor.

Conducting Customer Return assemblies Investigation and Process audit & Taking action through 4M analysis.

Controlling the process rejection / rework involving in process establishment.

Imparting training to manufacturing team about built in Quality culture to make Defect Free Line.

Explaining the process capability status to MD along with implementing Jishukane, CRJ, Hoshin, KPI and 3 pillar activities in QC and MFG department.

Working as the In-charge of all quality related activity in Transmission and Axles Plant.

Highlights:

QCC winner (3rd prize winner of 2005, 2006)

1st Person to achieve QC worksite capability Gold level in entire Asia Pacific.

Toyota motors Japan Certified Assessor for Shop floor Excellence.

Toyota Motors Japan Certified Trainer for TPS (Global Production Center. Japan).

Trained GPC Japan, an exclusive training center of Toyota motor corporation Japan.

This training for TPS, basic assembly skills, Lean manufacturing, and Toyota way.

Developed 12 highly competent Supplier for New TNGA-Engine Project.

Lead the Suppliers evaluation team for New TNGA Project.

Worked as the In-house Quality In-charge for GD engine for innova crysta.

Spicer India Limited, Jodalli Dharwad as Production Engineer Oct’98 – Dec’03.

Accountabilities:

CNC programming & troubleshooting for new products.

Minimizing the process redundancies in line.

Conducting FMEA Analysis, APQP for prototypes of New Development Parts.

TPM, TS 16949, ISO 9000, QS 9000, ISO 14000 & OHSAS 18000 training & Implementation

Worked in the Six Sigma Projects and taskforce team for continuous development.

Controlling the process rejection / rework & daily clearance.

QS 9000 internal Audit in production and QC.

Maintaining discipline in shop floor.

ACADEMIC CREDENTIALS

1998 Diploma in Mechanical Engineering from K.H.K. Institute of Engineering, Dharwad

2007 Bachelor of Industrial Engineering from Indian Institute of Industrial Engineering

TECHNICAL SKILLS: MS Office, AutoCAD and E-COMMERCE

Date of Birth: 6th February 1980

Address: Flat No. T-08, Silver Waves Elegance Apartment, Behind Bethesda School, Kengeri Satellite Town, Bangalore-560060, Karnataka

Passport No.: J 7075064 Issued at Bangalore

Linguistic Abilities: Kannada, English, Hindi, Japanese and Marathi.

Present CTC: 35 Lakhs.

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