Plant Power

Mustansar Nazeer

Instrument Supervisor

Faridi Bazar Near Jamia Masjid Zainivi Jampur Distt.Rajanpur Punjab.

Mobile: +968-******** (Oman)

+92-331-******* (Pak)

Current position: Instrument Supervisor

Company: Secondment in Petroleum Development Oman

Email address: ***********@*****.***

Career Objectives

For better prospects & organizational growth, a position with strong emphasis on Instrumentation & Control system with direct exposure to Installation, Commissioning, Testing, Configuration & Maintenance support responsibilities utilizing strengths in the areas of project and maintenance management with focus onto the Health Safety & Environment culture. Aim to work hard in real corporate environment, which would help me to improve my personality traits and be creative in using my skills and proficiency in the best possible way to achieve professional excellence and be an asset to the organization enabling mutual growth.

PROFESSIONAL EXPERIENCES AND JOB RESPONSIBILITIES

More than 10 Years of working experience in Petrochemical, and Oil & Gas Production / Processing Plant\'s Instrumentation field as Instrumentation Technician. Major responsibilities discharged during this period involve Total Shutdown and Breakdown of Oil Gathering Stations, Preventive maintenance, Fault finding and Corrective maintenance activities in the field of process Instrumentation, Instruments and Machinery Control Instruments.

Presently assigned as sr.Instrument Maintenance technician to the contract with PDO Oman, for Alarm Management and Rationalization project.

Alarm Rationalization and Implementation Project (from14-07-2011 to present).

Responsible for identification & segregation of DCS database.

Responsible for Prerational exercises for all PDO facility as per plan

Responsible for cross checking of alarms & trip set points of all real process alarms

Responsible for rationalization of DCS database as per PDO AM and system rules.

Responsible for consequences of real process alarms verification by cause and effect doc.

Responsible for arrangements of all updated documents for planned workshop like alarm and trip setpoint,plant operating manual, cause & effects and PEFS

Responsible for filling the all constrains(layers of protections) for all real process alarms which have consequences for trips or damaged to asset or environment

Responsible for all consistency cross checking of all planned stations as per DEP and shell standards.

Responsible for submitting the final rationalized file to PDO for the implementation as per our rationalize file alarms priorities also follow up the implementation contradicts

Responsible for final conversion of station variable table to a PASS system transformation

Apply corporate alarm management guidelines and document variance on produced list of tags.

1 Review Daily alarm rate reports for each facility

2.Resolve Bad Actors. Analyze & Update for;

a. Identification of Bad Actors

b. Classification of Bad Actors

i.Log in the framework appropriately

ii.System Related

1. System diagnostic/maintenance related

2.System AM implementation related

iii.Process Related

iv.Short/Medium/Long term

c.Update bad actor fix status

d.Initiate new bad actor fixing request/notification at the appropriate level

e. Follow up the bad actor fix notification

f. Escalate fixing issue(s)

g.Identify repeated bad actors/chronic issues and initiate RCA [Define Frequency]

h.RCA for gaps in implementation process and update process. [Define Frequency]

3.Reporting

a.Initiate reporting as per agreed format and frequency for

i.Internal – Within Asset

ii External– Management/external.

4.Complete Variable Table

5.Facilitate availability of required updated documentation (priority in order of audit)

a. Cause & Effect

b.Alarm & Trip Settings

c.P&IDs

d.Plant Operating Manual

e.IPS/FGS Database

6.Awareness of process/procedure for remote DCS access

7.Coordinate final document control

8. Train Key Asset AM personnel (Operators/Technicians)

Fatima Fertilizer Company Limited (from 22-11-2007 to 10-07-2011)

I have experience at running plant troubleshooting and preventive maintenance of power house & Urea/NA/ammonia/ Plant field instrumentation.

Experience in Pre-commissioning and commissioning of Calcium Ammonium Nitrate (CAN) Plant & NP Plant (Nitro Phosphate).

Experience in Troubleshooting in repairing and maintenance Nitric Acid Plant and field instrumentation.

Understands working from heights, can lead & technically close out the near

Miss investigation & ensure compliance of PPE.

Practical experience working with gas turbines & high pressure gas compressor control &

Bentley Nevada vibration monitoring equipment.

Conversant with Root cause Analysis(RCA)

Experience in installation, commissioning and maintenance of field instruments &Vlvs

Familiar with PFD,P&ID, Loop drawnings,logics,C&E,datasheets review,instrument index for daily job requirement

Performs routine inspections for control systems equipments, troubleshoot control system equipments in addition, perform other instrument works as assigned.

Execute preventive & corrective maintenance activities covering hardware, software for unified control system DCS,PLC and associated computers & equipments to operate according to specifications & to meet all functional requirements thoroughly carefully planned maintenance processes & immediate actions if irregularities & failure occurs.

Participates in plant maintenance programmes,participates in plants turn arounds,participates in programmes & procedures required to ensure plant cleanliness.

Repairs or replaces plant equipments or system on a scheduled or emergency basis.

Caries out the repair, overhaul and calibration of process control equipment on site or in workshop, includes system such as fire & gas detections equipment, turbine control system, uses various types of tools & test equipments.

Calibrates process control instrumentation such as transmitters,switches,control valves, prepares calibration sheets, log book & work order report.

Responsible for carrying out the troubleshooting of control system, field instts

Responsible for monitoring the instruments & control system performance & Report abnormalities in time.

Bentley Nevada (3300/3500 Series)

Characteristics diagnostics of Vibration probes, their installation, Proximitors compatibility with probes and extension cables.

I have installed new 3500 monitoring and proximity system at Nitric Acid Plant Steam Turbine, Nox Compressor, Air Compressor and Tail Gas Turbine.

Installation

Removal

Adjustment & Health Checking of Vibration Probes.

Loop testing & Trouble Shooting.

Control System

DCS Centum CS 3000 Yokogawa: Experience in troubleshooting and installation.

ESD Prosafe RS Yokogawa: Experience in troubleshooting and installation.

I also involve in Errectioning, Pre-commissioning, Commissioning, Cold loop testing, Hot loop testing & Start up activities.

Transmitter:

Calibration

Installation

Troubleshooting of Pressure, Level, Flow, Temperature transmitters (Rosemount, Yokogawa, Foxboro).

Switches:

Calibration, installation and troubleshooting of Pressure, Level, Flow, Temperature switches (Novafima, Magnetrol, Beta, Delta and Honeywell)

Motor Control Center(MCC):

All MCS work on DCS & ESD have satisfactory knowledge.

Control valves:

Overhauling, installation and troubleshooting of Control valves

(Fisher, Masoneilan, Nuova Pignone, Blake borough, Neles, Arca)

Positioners:

Calibration, installation and troubleshooting of valve Positioners

(Fisher, Masoneilan, Nuova Pignone, Neles,Samson)

Personal Data and Qualification

Father’s Name : Nazeer Ahmed

Date of Birth : 15/07/1988

N.I.C # : 32402-3949487-9

Domicile : Rajanpur(Punjab)

Religion : Islam

Nationality : Pakistani

B –Tech Pass in Electronics (In Progress) GCT Bahawalpur

Diploma of associate engineering (Electronics 2007) GCT DG Khan

Matriculation (Science 2004) Govt.High School DG Khan

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