process Engineer/ Manufacturing Engineer/ Mechanical Engineer

Claudia Da Zhang

*.*******@*****.*** / 814-***-**** / Louisville KY 40222

professional profile

I am a professional engineer with over 5 years include 3 years of manufacturing experiences. I am experienced in Chemical Process Engineer, Repair Process Engineer, Lean Manufacturing and Processing, Test Engineer, Simulate Engineer, Production design and Quality Control. I was responsible for day to day production quality reports and failure analysis. I have Lean Six Sigma green belt. I am also experiences in electric devices test and food test.

PROFESSIONAL EXPERIENCE

iQor AMS Process Engineer 2017-present

Design and Lean work flow for Debug, Rework and Final Test process. Utilized AutoCAD to design new floor plan to reduce 8 type wastes in process, also designed new facility warehouse includes hi-bay and air flow system.

Responsible for Quality control reporting include Work Center failure analysis, Final Test percentage and Failure analysis code. Analysis daily and weekly reports to summarize the technical issue, quality failure.

Using 5S to manage, control and improve production line for Vivint and Verifone Projects

Support time study to reduce cost and improve repair process.

Utilized QI Macros /Minitab to calculate process efficiency and waste to reduction of 10% efficiency and decreased 25% on parts inventory cost---KAIZEN project.

GE Appliance R&D Center Tester Engineer 2016

Built a pilot model to simulate refrigerator work process to conduct product software test

Collected product data including error state, energy level, and quality test results and transform data to spreadsheet, analysis test result back to software engineer

Created schedule for testing refrigerator, cooking and laundry lab tasks.

Experienced in calculate injection model temperature, pressure, volume by assisting senior engineer

Fluor (China) Engineering Construction, Shanghai, China, Chemical Process Engineer 2011-2012

Designed flow diagram for chemical process utilizing AutoCAD, include valves, pipes, pumps, and all the facilities

Calculated pumps and lines and plumbing systems with E-quest and Pipe 2014

Documented and transformed calculation sheets and data processing and managed database with QI Macros to improve process efficiency and cost reduction for 10%

Bao Steel Co., LTD. Jr Process Engineer, Shanghai, China 2010-2011

Monitored coking coal process and all facilities, assisted senior engineer in control system for partial and full process, controlled process temperature, pressure, valve open rate at standard level and control various within 15% vs. standard

Acquired basic knowledge of production, general HSE, quality and process in chemical industry

Bright Food (group) Co., LTD Lab Analyst Intern, Shanghai, China 2008-2010

Conducted food quality test, analysis the composition of subject, analysis data to judge subject validation rate

Project:

VeriFone:

Managed database for failure analysis, built a pilot line to improve inventory usage. Used 5S to improve E3 line modal and designed a new floor plan to meet customer’s requirement. Build new racks and workbenches for repair process, trained operators and support time study to improve and lean the process.

Blue Ocean: 2016

Developed a new type of refrigerator for US market, built a pilot modal, inside electrical components and wire connection to simulate refrigerator internal working process, test defrost model active/ terminate time, travel model continued time and POR model, create FMEA spreadsheet

LDK Polysilicon Manufacturing Facility 2011-2012

Utilized AutoCAD to design valve position on pump pipe, calculated pipe length, water input velocity; chemical components input velocity and temperature with pipe 2014 and E-quest; designed pipe direction according to building height; managed database for process control; created data spread for each tank, reactor, tower and chemical components

EDUCATION

Lean Six Sigma Green Belt Program 2017

Purdue University Northwest Hammond Indiana MS in Mechanical Engineering. 2015

Shanghai Institute of Technology Shanghai, China BS in Chemical Engineering. 2011

SKILLS

Computer: Microsoft Office, AutoCAD, MATLAB, Solid work, QI Macros, CFD analysis. PLM control

Technical Skills: Lean Six Sigma, 5S, Data Analytics, Process Improvement, Simulation, Statistical Research.

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