BHOOBALAN NARAYANASAMY SRINIVASAN

**** **** ******, *** #***, Toledo, Ohio-43607

ac69zc@r.postjobfree.com www.linkedin.com/in/bhoobalan-narayanasamy-sriniva 567-***-**** CAREER OVERVIEW

Forward thinking Mechanical Engineer with 2+ years of industrial experience in product design, development and manufacturing.

Experience in mold, pattern and core box design using Solid Works 2015, 2016 and Creo 2.0 for casting industry.

Machinery parts and plastic components, sheet metal design experience through academic project and internship using Unigraphics NX 4, NX8 and NX 11.

EDUCATION

Master of Science in Mechanical Engineering May 2018 The University of Toledo- Toledo, OH GPA: 3.4

Bachelor of Engineering in Mechanical Engineering August 2015 Anna University-Chennai, India GPA: 7.3/10

PROFESSIONAL HIGHLIGHTS

Computer skills:

Auto CAD Creo Parametric 2.0/3.0 MINITAB 17

Solid Works 2015, 2016 Unigraphics NX 4,8 & 11 Autodesk Inventor 2015

Working knowledge in ANSYS 14.5 Microsoft Office Solid Edge 10 Core strengths:

GD&T in design conforming ASME standards & tolerance stack up analysis knowledge.

Experience in Lean manufacturing/ KAIZEN implementation in automotive industry for the production improvement and created value stream mapping for betterment.

Project management, root cause analysis, DFMEA, Design Verification Plan and Report (DVP&R).

Expert in 2D and 3D modeling, CAD, Unigraphics NX 4,NX 8 & NX 11.

Experience in tool design using Unigraphics NX 11 and basic academic knowledge on Team Center.

Experienced in product design & development of automotive and sheet metal design.

Knowledge and hands on experience of die cast design and fabrication.

Solid knowledge of plastic molded product design and injection molding process.

Knowledge of manufacturing techniques including molding, stamping welding, machining hydroforming, deep drawing, cold rolling, nitriding and aluminum coating.

Hands on experience on anodizing, electroplating, Electro polishing of textile parts.

Working of CNC coding - ability to read, write G-codes and M-codes.

Knowledge of Lean manufacturing, VSM, 5s, 8D, JIT, DMAIC, TQM, World-class manufacturing and GPD. PROFESSIONAL EXPERIENCE

Pricol Pvt. ltd, Intern Mechanical Engineer (manufacturing), Coimbatore, India. Sep 2016- Apr 2017

Coordinated with customers to deliver the goods on time by using shortest processing time.

Executed 5S on the shop floor to get the maximum output of the line and minimize processing time.

Recorded, analyzed and calculated the cycle time as well as setup time for each process in the production of the instrument clusters.

Involved in new product design of automobile instrument cluster console using Unigraphics NX 4 & Solid Works.

Designed of all plastic components to fit the all electrical, aesthetics and mechanical requirement.

Created factory facility layouts for the new work station and as well as old station for the betterment of production using Auto CAD software.

Involved in line balancing of vehicle tracking system.

Involved in various kaizen activities and 5s practice with production management team.

Executed continuous improvement by various POKA-YOKE implementation in cluster assembly line.

Created various presentations for quality control and kaizen to achieve monthly target and zero PPM.

Created new fixture design using Unigraphics 4 with fool proof with help of senior process engineer.

Proposed design standardization solutions by modifying parts to use common parts on different assemblies of clusters, proposed new concepts of parts and product engineering support for design team.

Prepared and managed periodic maintenance sheets with quality check for the betterment of built quality.

Developed and documented 2D CAD files to correctly represent the products as per their design.

Designed riveting tools and crimping tools using Auto CAD software and provided to the production line with periodic maintenance sheets. Tolerance stack up analysis calculations for insert tools.

Analyzed and provided solutions to the root cause using PFMEA and Pareto charts, Value stream mapping.

Maintained quality standards within the instrument cluster department.

Various tool crimping design experience using Unigraphics NX 4.

Involved in line balancing of speedometer cluster assembly line to reduce the fatigue of worker.

Cooperated with quality engineering, electrical engineering and manufacturing to find the root cause for product issues and updated the design to fix the root cause of failure.

Studied and involved in KANBAN system implementation in different lines with production management team. CIMTECH Engineering limited, Design Engineer, Coimbatore, India. June 2015-August 2016

Extensively used Solid Works 2016 and Creo Parametric 2.0 software in designing of pattern and molds.

Received 2D design of required product from the foundries and calculated the weight of the product by Solid Works and making a BOM based on the material required by the client.

Prepared quotation based on the size and production cost of the product.

Converted the 2D model to 3D model using Solid Works 2016 as well as Creo Parametric 2.0 and then designed the pattern and mold boxes according to the complexity of the model.

Prepared 2D for the corresponding pattern and mold boxes for the processing team for their rough production.

Created/ updated product design verification report, product details, performed statistical analysis, BOM update, product specification update and modified design control documents required to maintain the traceability in each phase of change management process in internal database.

Hands-on experience in reverse engineering.

Carried out the final inspection of the pattern and mold boxes with the client and did quality checks.

Designed weld-ments, sheet metal using Solid Works 2016 and Unigraphics 11.

Acted as a Lean coordinator for the company and prepared several monthly reports.

Implemented essential Kaizen and 5s practices for the quality improvement.

Performed Value Engineering activities and proposed ideas to improve process efficiency by conducting time study.

Working knowledge on mold flow analysis using NX 8. TATA Motors (Alagappa Engineering), Service Engineer Trainee, Coimbatore, India. June 2013

General problem identification using EBD system in TATA Light motor vehicles and commercial vehicles and servicing based on the problems.

Learned about drum brake lining system and involved in general service.

Maintained in and out log book of vehicle service with problems to improve the quality of service. Pricol casting ltd, Quality Engineer Trainee, Coimbatore, India. December 2013

Inspected various finished casting product with measurement gauges according to the 2D drawing and also visual inspection.

Involved in production improvement by implementing 5s activities.

Well-educated in surface finishing and sound blasting.

Supervised aluminum coating section of Bike stands and involved in line balancing.

Maintained batch production sheets.

PROJECTS

Cases study: Designed and analyzed the flow of exhaust manifold of four cylinder engine with two different structure manifold using Unigraphics 11 and Solid Works 2015. Interpreted the results of heat transfer and structural behavior using NX 11 and ANSYS 14.5 March 2017

Designed Compact Hydraulic Seva machine for commercial use by using (Sheet metal work) NX 8. Sep 2015

Designed Pattern layouts, mold and core boxes of LMW- CNC machine bed using cad software. August 2015

Optimization of drilling parameters of Al-Si metal matrix composite by using Taguchi method and optimized with the help of Minitab software.

March 2015

Semi-Automatic Board Wiper. Dec 2014

Automatic bike side stand retriever using wiper motor. March 2014 CERTIFICATIONS

Certified professional in Auto CAD, Creo for design engineer and ANSYS from C-cube Technologies.

Course completion certificate in Geometric Dimensioning and Tolerancing (GD&T) online from U-udemy academy.

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