Engineer Project
Resume:
K. SHEIK DAWOOD, API INSPECTION ENGINEER
***********@****.**
Contact : +919*********/+917*********
Skype : trichy017
Short Bio: API INSPECTION ENGINNER and WELDING INSPECTOR
** ***** ***** **ltural experienced QA/QC Engineer with 11 years onshore and plant integrity inspection and TPI/Power Project experience . Experienced Welding Inspector, API 510/570 Inspector, ASNT Level 2 in RTFI, RT, UT, MT & PT. Experienced plant integrity inspector with 7 nos.
Current location: Trichy, Tamil Nadu India - View on map
Nationality: Indian
Preferred Sector of Employment: Oil, Gas, Petrochemical and Energy
Spoken languages: english, Hindi, Tamil
In what location are you searching for employment: Anywhere
Qualifications
2003-2006VISWAM Institute of Technology in Diploma Mechanical Engineering-.
Professional Affiliations, Etc.
API 510 – Pressure Vessel Inspector- API Cert# 61718
API 570 – Piping inspector- API Cert#66744
CSWIP 3.1 Welding Inspector TWI UK No-62894/2 (Expiry on 6 May 2021) Renewed on 2016
ASNT – Level II (RTFI, RT, UT, MPI, DPI)
Career Summary
Dates: May 2018- July 2018 Duration: 80 days
Company: JGSK JOINT VENTURE KNPC CLEAN FUEL PROJECT KUWAIT: SHORT TERM Project
Job Title: PIPING INSPECTOR
Reporting to: QC Supervisor
Tasks & Achievements: Project: Line Check, Punch list clear
Examining the quality of carried out works and installation as per drawing/standards.
Assist in preparing Quality Procedures and Test Packages.
Monitoring and managing site work progress according to the work schedule.
Inspection of pipe line, spools as per isometric drawings.
Coordination with material department / ware house, and witness materialreceiving inspection and prepare damage reports, if any.
Verify and inspects the fittings, gaskets, valves and flanges, as per specification and bill of materials.
Verify alignment of piping connections, fit-up etc.,
Line check prior to hydro test, to verify the entire work in the test limits hasbeen completed as per isometric and project quality control procedures/specifications /standards.
Monitor and inspects nuts and stud bolts as per BOM (bill of materials) andcorrect size and type, and all the pipe and pipe supports installed according tothe approved drawing and specification.
Visual inspection of flanges, gaskets, and bolts, prior to installation
Dates: Mar 2018- Apr 2018 Duration: 30 days
Company: PASPURIC ACID PLANT & AMMONIA PLANT MAADHEN KSA: Turn Around Shut Down Project
Job Title: Plant Inspection Engineer (API) INSPECTION ENGINEER
Reporting to: Senior Inspection Engineer
Tasks & Achievements: Project: Turn Around Shut Down Project – Paspuric Acid Reactors/Ammonia Plant Exchangers, Columns, MOC
Perform inspection activities, NDT, repair, rerating, and retirement thickness calculation, corrosion rate, remaining life calculation, FFS for Pressure Vessels, exchangers, process columns, piping and tanks.
Internal & External inspection carries out on heat exchangers, process columns, pressure vessels and Tank by visual and remote visual method.
Witnessed PT, MT, UT, and IRIS, ET ‘examinations and results on various process plant equipments.
Visual Examination for fit-up, and weld joints of repair or replacement equipments.
CUI inspection on pressure vessels and Heat exchangers after repair.
Dates: Feb 2018- Mar 2018 Duration: 30 days
Company: YANPET JUBAIL KSA: Turn Around Shut Down Project
Job Title: Plant Inspection Engineer (API) VALVE INSPECTOR
Reporting to: Deputy Inspection Manager
Tasks & Achievements: Project: Turn Around Shut Down Project – VALVE SHOP
Body tests, high pressure closure tests, back seat tests as detailed in applicable procedure and code specification.
Calibration status and correct working ranges of gauges. A minimum of 2 pressure gauges are attached to item under test.
Adequate provision for venting of high points and draining of the test medium are provided.
Test pressure is applied as directed by procedure or code until test limiting pressure is reached. During hold period, a methodical check for leaks is conducted.
Test pressures, metal and water temperatures are recorded.
Water quality is as specified.
These test normally are on "Hold Point" or "Witness Point"
After depressurisation, valve components are drained and dried to meet specified requirements.
Stamping of Inspection authority stamps, are carried out in approved area, as required by client/code.
Stamps used need to be low stress type.
Application of desiccant/preservative need to be as directed in client's specification.
All valves need to be checked for cleanliness and dryness by third party inspector. Nozzle, outlets, flanged or butt welded, saddle, bracket locations and orientations against assembly drawings are controlled and operation of valve indicator and correct functioning also be checked.
The third party inspector checks the content in accordance with the approved drawings and specifications and make sure it is stamped in accordance with the code requirements.
Solvent Cleaning and Chloride Test
Cleaning method (brush-off blast cleaning, commercial blast cleaning, near-white blast cleaning, etc.)
Surface Profile measurements
Freedom from weld spatter, blow-holes and other defects
Dry film thickness is checked according to specification
Dates: June 2017- Dec 2017 Duration: 7 Months
Company: CLEAN FUEL PROJECT KNPC (During Libyan Field Break Period)
Status:(Staff) Client Staff Job Location (city/country): Ahamadi, Kuwait
Job Title: Welding Inspector)
Reporting to: Senior Inspection Manager
Tasks & Achievements: Project: Project –CLEAN FUEL PROJECT KNPC
WITNESSING WELDER QUALIFICATION TEST (WQT) AND PROCEDURE QUALIFICATION TEST (PQR) AND REVIEWING WELDING PROCEDURE SPECIFICATION (WPS) IN ACCORDANCE WITH ASME SEC. IX AND MAKE SURE THAT WELDER IS QUALIFIED FOR A BROAD RANGE OF JOBS.
ISOMETRICS AND DRAWINGS CHECK.
DIMENSION CHECK AND WELDING VISUAL INSPECTION
WITNESS / INSPECT EXECUTION OF ALL SITE TEST (HYDROSTATIC)
RANDOMLY INSPECT MANUFACTURER’S LABEL SHOWING BATCH NUMBER, ORDER NUMBER AND DATE OF MANUFACTURE
WITNESSING OF UT, PT, MPI & PREPARATION OF NDT REPORTS, HARDNESS SURVEY, THICKNESS SURVEY AND STAGE BY STAGE WELD INSPECTION.
PERFORMED INSPECTION OF FIT-UP AND DIMENSIONAL AS PER ISOMETRIC AND P&ID.
LINE CHECKING WITH TEST PACKAGES, PUNCH CLEARING, WITNESS AND INSPECTION OF HYDRO TESTING.
INTERACTION WITH CONCERN DEPARTMENTS AND DISCIPLINES SUCH AS ROW, STRINGING, WELDING, COATING, TRENCHING, LOWERING, OFC & DUCT LAYING, BACKFILLING, TIE – IN, HDD BORING,
Dates: Apr 2017- Apr 2017 Duration: 20 days
Company: NATPET Petrochemical Turn Around Shut Down Project (During Libyan Field Break Period)
Status:(Staff) Client Staff Job Location (city/country): Yanbu, KSA
Job Title: Plant Inspection Engineer (API)
Reporting to: Senior Inspection Manager
Tasks & Achievements: Project: Turn Around Shut Down Project –
Internal and external inspection of Heaters, strainers and piping and recommend repair and follow up/ box up.
Achievement:- Good coordination and team play helped to complete the shut down within the scheduled date.
Dates: 20th Apr 2017 – 15th May 2017 Duration: 26 Days
Company: YANSAB Petrochemical Turn Around Shut Down Project (During Libyan Field Break
Period)
Status:(Staff) Client Staff Job Location (city/country): Yanbu, KSA
Job Title: Plant Inspector – Client Side
Reporting to: Facility Area Engineer
Tasks & Achievements: Turn Around Shut Down Project –
On Stream / off stream Visual Inspection of Vessels/Pipes/Equipments.
Carryout Inspection of Tank Refurbishment work. (Witness / verification of Corrosion Mapping, UT Scanning, MFL Scanning, Welding, Bottom /Annular /Shell/ Roof Plate Replacement & Painting)
Welding Monitoring, Pipe Inspection, Hydro test Witness and Valves Inspection.
Review of Project Dossiers / Contractors Method Statements
Witness / Monitor of Tie-in and Hot tapping Welding and review of Procedures.
Inspecting plant stationary equipment, including pressure vessels, columns, drums, heat exchangers, boilers, coolers, tanks, and valves and piping systems throughout the plant. Preparation of inspection reports as per client format Reviewing/Witnessing/Carry out examination and testing at all identified stages of repairs and modification.
Review contractors ITPS, Quality plan, Execution procedures and method statement.
Ensure that contractors executing the works as per SOW and schedule and provide work guidance if required.
Supervise company plant inspector/NDT inspectors and Mechanical inspectors to carry out integrity inspection of the facility during brown field PM project, which includes UT thickness inspection of piping, vessels & tanks as per API 570/ 510 and 653 requirements. Including QA/QC supervision and NDT inspection (UT, MPI, DPI) of new fabrication and installation.
TA / PM project scope identification along with Facility Engineer and plan the inspection activities and arrange resources and materials for inspectors.
Assures proper implementation of Integrity Management System and its main methodologies and techniques, such as Risk Based Inspection (RBI), Fitness for Service (FFS), as well as advanced NDT inspection techniques in order to maintain high standards of mechanical integrity and safety in the plants.
Achievement:- Developed ESD based inspection plan for plant equipment and piping based on API 510/570 requirements.
Dates: Sep – 2016 to Oct 2017 Duration: 1 month
Company: TASNEE Business Activity: Inspection of Plant Equipment
Status:(Staff) Stafffor Shut Down Project Job Location (city/country): Saudi Arabia/ Jubail
Job Title: Plant API Inspection Engineer
Reporting to: Facility Supt/Senior Inspection Engineer
Tasks & Achievements: Project: Turn Around Maintenance Shut down Project (Short Term) PDH Unit HC & Air Inlet/Outlet
Carry out inspection of various equipments during shut down phase includes Hydro Carbon & Air Inlet/Outlet, PSVs, Piping and Structural.
Monitor and Inspection for Welding Activities of Repair and Replace Spools and Lining
Witness and Review for Welder Qualification, WPS, NDT
Monitor Replica by technician, and PT..
Witness and review the results of advanced NDT method PAUT inspection.
Carry out boiler inspection and witness /Review MPI inspection and UT inspection reports.
Dates: Jan 2016 – Apr 2016 Duration: 3 months
Company: SHELL GTL Plant Business Activity: Inspection of FCC unit (Exchangers, Columns, Orifice Chamber & piping)
Status:(Staff) StaffJob Location (city/country): Qatar Ras laffan
Job Title: Plant Inspection Engineer (API)
Reporting to: Inspection Manager
Tasks & Achievements: Project: SHELL GTL Turn Around Maintenance Shut Down
Carry out internal and external inspection of Exchangers, Columns, Orifice Chamber and associate piping including equipment refractory lining and all types of Valves.
Witness advanced NDT method such as IRIS, RFET and traditional UT inspection.
Dates: April 2015– May 2015 Duration: 1.5 months
Company: YANSAB Petrochemical Company Business Activity: Turn Around Maintenance Project
Status:(Staff) Staff Job Location (city/country): SAUDI ARABIA/, YANBU
Job Title: Plant Inspection Engineer (API)
Reporting to: Inspection Manager
Tasks & Achievements: Project: EG UNIT Turn around Shutdown project.
Turnaround maintenance shutdown job responsibilities included Modification of existing piping and equipment (14 numbers) replacement and associated FFS piping works, inspection of Evaporator Exchangers.
Dates: Jan 2015 – Apr 2015 Duration: 3 months
Company: SHELL GTL Plant Business Activity: Inspection of FCC unit (Exchangers, Columns, Orifice Chamber & piping)
Status:(Staff) StaffJob Location (city/country): Qatar Ras laffan
Job Title: : QC INSPECTOR)
Reporting to: Inspection Manager
Tasks & Achievements: Project: SHELL GTL Turn Around Maintenance Shut Down
Carry out internal and external inspection of Exchangers, Columns, Orifice Chamber and associate piping including equipment refractory lining and all types of Valves.
Witness advanced NDT method such as IRIS, RFET and traditional UT inspection.
Dates: DEC 2014 – JAN 2015 Duration: 1 months
Company: ORYX GTL Plant Business Activity: Inspection of FCC unit (Exchangers, Columns, Orifice Chamber & piping)
Status:(Staff) StaffJob Location (city/country): Qatar Ras laffan
Job Title: QC INSPECTOR
Reporting to: Inspection Manager
Tasks & Achievements: Project: ORYX GTL Turn Around Maintenance Shut Down
Carry out internal and external inspection of Exchangers, Columns, Orifice Chamber and associate piping including equipment refractory lining and all types of Valves.
Witness advanced NDT method such as IRIS, RFET and traditional UT inspection.
Dates: MAR 2014 – MAY 2014 Duration: 2 months
Company: QAFAC Plant Business Activity: Inspection of FCC unit (Exchangers, Columns, Orifice Chamber & piping)
Status:(Staff) StaffJob Location (city/country): MESIED
Job Title: QC INSPECTOR
Reporting to: Inspection Manager
Tasks & Achievements: Project: QAFAC Turn Around Maintenance Shut Down
Carry out internal and external inspection of Exchangers, Columns, Orifice Chamber and associate piping including equipment refractory lining and all types of Valves.
Witness advanced NDT method such as IRIS, RFET and traditional UT inspection.
Dates: Sep 2012- Mar 2015 Duration: 3 Years
Company: TAKREER RRE3 Project Business Activity: QA/QC Welding inspector
Status:(Staff or Contracted) Contracted Job Location (city/country): Abudhabi/ Ruwais
Job Title: Welding Inspector-
Tasks & Achievements: Projects Handled:
Ensured that Quality is built in the product by carrying out adequate surveillance during material selection, fabrication, installation and commissioning of process piping, flow line replacement, Refinery extension projects etc.
All QC Inspection activities during shop fabrication, offshore installation & hook up and provided early warning of potential quality problems to construction management.
Implemented the quality control intervention points on the ITP and additional surveillance verification based on previous surveillance trend and criticality of the system.
Ensure that fabrication and construction is compliance with approved project procedures by performing Surveillance Verification check as per ITP requirement and completion of Commissioning check sheet.
Reporting items of non-conformance to concerned site management and Quality Lead as required and follow up and close out of NCR, and also provide early warning of potential quality problems to construction management.
Riser survey and recommend for repair, Riser repair & section replacement, Riser Splash Zone Coating & holiday test and commissioning. (Brown field project)
Witness and monitor all NDT, Nitrogen Purging, Flushing, tie-in/Hook up, Installation of Risers and riser guard during section replacement, and verification of flange alignment and tightness during piping/ pipeline installation.
Review of test packs, punch lists, and witnessing static/ dynamic commissioning system leak test.
Floating Roof Tank, Process piping and fire water piping fabrication, installation and commissioning at onshore base.
Assess contractor’s quality control procedure implementation and recommend for further improvement.
Escalate process failure and work deficiencies as NCR and follow up to close out.
Confirm that contractor procured materials is traceable and properly stacked and preserved.
Ensure that inspection and measuring equipments and instruments are properly calibrated and maintained.
Remove and install new test and production separator and associate piping system (FFS)
• Review inspection findings/carry out Inspection of storage tank and repair recommendation, follow up & hydro test.
• Act as client representative, whenever required, and check and verify contractor resources and sign contractor daily and weekly construction report for brown field PM projects.
• Internal audit and follow up raised NCR/CAR and closed out.
Dates: May 2009 – June 2012 Duration: 3 year 1 months
Company: Intrex Inspection Services Business Activity: Service Yard
Status:(Staff or Contracted) Staff Job Location (city/country): Kuwait/Mina Abdullah
Job Title: NDT Technician
Reporting to: NDT Inspection Manager
Tasks & Achievements: Project: In-service Inspection
Review of Third Party NDT procedures and PT, MT, UT, RT Reports.
Verification of NDT Technician’s Certifications.
Radiographic film Interpretation and Witness of Ultrasonic Flaw detection of Weld.
Carried out Ultrasonic Scanning of Welds, in structures, Pipelines and vessels.
NDT on various kinds of components like boiler tubes, turbines, pressure vessels etc.
Thickness survey on Pipe Lines and Equipment.
Dates: Jan 2006 – Mar 2007 Duration: 1 year
Company: Stork Engineers & Contractors Business Activity: EPC Construction – Oil & Gas
Status:(Staff or Contracted) Contracted Job Location (city/country): Haldia/India
Job Title: QC Inspector
Reporting to: Site Engineer
Tasks & Achievements: Project: DHDS Project at IOCL Haldia Refinery
Carryout Inspection as per contract’s Inspection and Test Plan submitted to the Clients.
Ensure that fabrication is carried out as per approved Project’s drawings.
Pipes fit up inspection and monitoring the welding activities.
Carry out visual and dimensional checks of piping spools, equipment, skid and offshore structures as per approved drawings.
Review/approve PWHT (post weld heat treatment procedure) & ensure PWHT is carried out as per project’s requirements.
Review/Approve final Hydro test package / Witness pressure testing of piping / vessel as per Specification
Follow-up/Expedite of Project activities to meet the Project Schedule.
Witness calibration of various instruments like pressure gauges, pressure switches, pressure transmitters and pressure safety valves etc.
Maintain/Verify of Master Calibration List.
Monitor the level and standard of production activities and report Non-compliance if any, against of project specifications.
Carryout Inspection at Sub-Vendor premises.
Prepare final punch list for Piping, exchanger, tanks & vessel
Stage wise inspection of Pressure Vessel as per ITP.
Inspection of Pressure Vessel components i.e. Plates, Pipes & Piping components, Fasteners, Flanges, Pipe fittings, Strainers, Demister pads, Column internals & Packing materials and Special parts designed as per international codes and standards i.e. ASME Sec II, VIII div. I and TEMA.
Inspection of all kind raw materials at manufacturer’s shop or suppliers place.
Equipment receiving, storage and preservation, pre-installation, elevation/alignment, internal installation and tray leak testing, flange joint-gasket verification and bolt tightening and vessel closure inspection as per ITP, Inspection checklist, Material System Specification, Engineering Standard and Process Industry Practices.
Expedite erection, alignment, grouting, testing and pre-commissioning activities of mechanical equipments.
Updating equipment daily installation/alignment status and preparing daily progress report for weekly and monthly progress meeting.
Attending weekly log book entry and NCR meeting with client and field engineering.
Assess contractor implementing the requirements of approved QCP and ITP inspection intervention points and reports are maintained.
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