Preventive/ Predictive Maintenance
Diagnosis / Repair
Testing & Validation
Assembling / Installation
Erection & Commissioning
Reporting & Documentation
B.E. (Mechanical Engineering) professional having 10+ years of experience in Mechanical/Project Engineering & maintenance activities of various types of manufacturing process, equipment’s & machinery
Plan and Execute Reliability Improvement Projects specifically intended to support Production to incrementally improve plant performance Exposure in installation & maintenance of mechanical equipment & machines used in cement manufacturing plant.
Monitor machinery operational and maintenance data, trend and recommends/implements changes in maintenance strategy as necessary to improve performance
Evaluate equipment failure modes and utilize engineering experience and training to develop solutions for eliminating/mitigating potential failure(s) Analyze equipment Maintenance history, investigate repetitive failures to evaluate effectiveness of Preventive – Predictive Maintenance and Operating Procedures.
Key focus on reducing downtime and enhancing operational effectiveness Contribute to maintaining and updating the long-term plan, which provides the medium to long term direction for the plant; maintain a continual awareness of project status and cost.
Preparing Technical support & evaluation of various AFR projects such RDF, TDF & Pyrolytic Carbon black.
Perform a contributing role in developing spare parts lists; coordinate development of specifications for mechanical and electrical disciplines. Education
B.E. (Mechanical Engineering) from Bhopal Institute of Technology & Science, RGPV University, Bhopal. Career Timeline
Since March 2017
M/S City Cement Company
KSA-Marat, as Mechanical/Project Engineer.
From 2010 to 2016
M/S Yanbu Cement Company
KSA-Yanbu, as Mechanical Engineer.
From 2008 to 2009
M/S A.C.C Cement Company
India-Kymore, as Mechanical Engineer.
Mechanical Engineering Operations, Maintenance & projects
Date of Birth: 8th February
Languages Known: English,
Hindi & Arabic
Permanent Address: House
No-264, Ward No-1,LalNagar
Kymore ACC Works District
Katni (Madhya Pradesh), India
Marital Status: Married
No. of Dependents: 2
Passport No.: H3184531,
Valid till 08/04/2019
Visa Status: Resident
Driving License: Saudi &
SAP: Business One 2005
A.C.C. Cement Ltd.,
Since March 2017
City Cement Company, KSA as
Key Result Areas:
Managing activities of:
Work closely with the plant Maintenance team in developing and maintaining preventative and predictive maintenance plans for equipment that is required from their start-up and throughout their life cycle
Support development and refinement of Equipment Preventive Maintenance Routines, optimization of their schedules, and analysis of their effectiveness.
Review engineering specifications/drawings and propose design modifications to improve reliability within cost and other performance requirements
Demonstrates ability to support teams internally and externally, to ensure effectiveness in line with the needs of the business. Complete technical projects to gain an understanding of the operations of a cement plant and the cement industry, as well as gain practical application of engineering skills.
Support the plant operations in achieving production goals through partnering with experienced engineers, managers, and production employees in different departments.
Analyze and provide technical support to during maintenance, repair, modification, commissioning & testing of rotating machinery Projects:
Managing project activity of Alternative fuel Resources (AFR) Project such as TDS- (Tire derived shreds) used tire chips as an alternate fuel with HFO in cement industry by using whole tire and OTR tire. Erection, Installation & commission of Pyrolytic carbon black powder feeding system to Pre-calciner of kiln Pre-heater
Erection, Installation & commission of SPL (Spent pot lining) feeding system to Pre-calciner of kiln Pre-heater- First time in Saudi Arabia where SPL is used as Alternative fuel
Analyzing & preparing various plan with the co-ordination of various department for establish RDF project- Refuse derived fuel: Produce from various municipal, Industrial & Commercial wastes (MSW). -Ongoing projects
Thinker Communicator Intuitive
Innovator Collaborator Team Player
Internal Auditor for ISO
Study of Fiber
M/s Yanbu Cement Company, KSA as Mechanical Engineer Key Result Areas:
Managing overall activities of:
Kiln & Oil Station: Kiln capacity of 10,000 TPD (Día 5.4X82m long) - KHD Air Swept Raw mill of capacity 325 TPHx2 (In line- 4 of capacity 8200 TPD)
Power Plant -165 MW
Maintaining, operating, and repairing a variety of equipment including:
Installation, alignment and commissioning of bulk material conveying equipment’s such as Belt conveyors, Screw conveyors, Air slides, Elevators and deep pan conveyor etc.
Alignment and commissioning of Pollution control equipment’s like Bag filters, Electrostatic precipitator & Reverse Air Bag House. Various conveyor system, Auxiliary, Pumps, centrifugal fans, and blowers
Assist in developing, recommending and managing process & equipment reliability programs (Root cause failure analysis/ Mean Time Between Failure)
Air compressors & blowers, cooling tower & high-pressure water pumps Boiler/Thermal Heater, Ring/Screw, HFO & HTO pumps Conducting all maintenance activities such as attending breakdowns, conducting Route Cause Analysis, Why-Why Analysis, Trip Analysis to find out root cause of breakdown, implementing corrective/ preventive actions
Replacing HP & LP pumps, apron feeder spares, weigh feeder, conveyor belts, re-claimer & side scrapper maintenance jobs. Ensuring availability & delivery of right quality materials/parts at the right time, price & terms; coordinating with Planning, Projects & Quality Teams and Stores for effective inventory control
Previous Work Experience
Associated cement companies LTD, Kymore as Mechanical Engineer/Shift Engineer in Raw mill/Cement Mill Dept.
Maintained daily, weekly & monthly activity of PMS, Inventory & Purchase related to maintenance and production Looking after all the maintenance of machinery belong to Raw mill & cement mill such as reclaimed, stacker, separator, cyclones, belt conveyors ETC
Maintenance of Mills liners, diaphragms, lubrication pumps, Elevators ETC. Maintenance of Transporting system equipments such as belt conveyors, pan conveyors, weighing feeders ETC. Conducting all maintenance activities such as attending breakdowns, conducting RCA, Why-Why Analysis to find out the cause of breakdown, implemented corrective/preventive actions. Place: Saudi Arabia Nafees khan