Manager Engineer

KULDEEP DWIVEDI

***************@*****.**.**

Phone: +91-975*******

Achievement-driven professional targeting challenging assignments in Supercritical Boilers in Power Plant preferably in Bharuch district, Gujarat

A result-oriented professional with nearly 11 years of experience in Maintenance, Quality Management (TPM & TQM), Fabrication, Erection & Commissioning and Predictive & Preventive Maintenance

Currently working with L & T MHPS Boilers Pvt Ltd, Chhabra, Rajasthan as Manager Commissioning of 2 x 660 MW RRVUNL Power Project

Proficient in maintaining quality standard through corrective & preventive analysis of all the rejection and rework

Expertise in managing operations of supercritical Boilers entailing planning, resource utilization, maintenance, quality management & manpower management

Skills in managing Safe Operation maintaining the plant efficiency to its Optimum level through resource planning, in-process analysis, team building and coordination with internal departments.

Expert in foreseeing performance bottlenecks and taking corrective measures to avoid the same

Experience in applying re-engineering, logic modification,modification of process if any and machines in order to achieve better productivity and trouble free operation.

Excellent communication & interpersonal skills with strong analytical, team building, problem-solving and organizational capabilities

CORE COMPETENCIES

Operations & Commissioning Maintenance

Engineering Operations Manpower Management

Quality Management Plant Operations

ORGANISATIONAL EXPERIENCE

Current Organisation : L&T MHPS Boilers Pvt Ltd

Role : Manager Commissioning_Supercritical Boiler

Managing:

Commissioning Schedule as per Plant schedule

Formulating plans and strategies for managing all jobs after coordinating with Erection Team

Distribution of manpower and work as per the Schedule requirement

Vendor Management as per requirement of commissioning schedule & contract

Predictive & preventive maintenance of Equipments till handover to end user client

The spare parts and follow-up for procurement of materials or issuance of materials from store through SAP

Attending to breakdowns as per the planning so as to minimize breakdowntime and equipment failure along with reduce repetition of failure

Organising manpower as per the requirement of the job keeping in mind the less OT payment

Client approval after completion of commissioning

Preparation of Commissioning Protocol as per Commissoning contract

Conducting:

Reviewing O&M as well as vendor Manual

Preparation of Commissioning Procedure

Formulating plans and strategies for managing all jobs after coordinating with Erection Team

Commissioning of Boiler & its auxiliaries:-

-Coal Mill with its auxiliaries

-Coal Feeder

-Dampers / Valves

-Fans & its lube oil system

-Regenerative Air Preheater with its lube oil system

-Safety Valves

-LDO / HFO Pump house

-Air compressor

-Aux Boiler (70 TPH)

-Chemical Cleaning

-Cleanup

-Boiler Startup – Cold / Warm / Hot / Very Hot Mode

-Steam Blowing

-Synchronisation

-Coal Firing & Full Load Up

-Performance Guarantee Test

-Special Commissioning / Operation test

Runback Test

Fast Cutback

Single stream Operation

Heater Cut Operation

Root Cause analysis and remedial action preparation to avoid the problem/ trip in future

JSA Prepartion for all routine as well as for non-routine works.

JSA expalaination to workmen before start of work`

HIRA preparation for routine and non routine activities.

Field as well as class room training imparting to Juniors as well as New Joiness.

Since Jul ‘06

Shriram Alkalis & Chemicals, Jhagadia, Gujarat

G.E.T Jul ’06 – Jul ‘07

Maintenance Engineer Since Jul ‘07

Asst. Manager (Maintenance) Jul ’08 – Dec’10

Role:

As Maintenance Engineer

Managing:

Predictive & preventive maintenance of centrifugal/reciprocating compressor, blower & pumps and rectifying breakdown occurrences in them

The spare parts and follow-up for procurement of materials or issuance of materials from store through SAP

Distribution of manpower and work as per the requirement

Formulating plans and strategies for managing all jobs after coordinating with Operations Team

Attending to breakdowns as per the planning so as to minimize breakdowntime and equipment failure along with reduce repetition of failure

Organising manpower as per the requirement of the job keeping in mind the less OT payment

Conducting:

Follow-ups with workman for completing the job in time

Time study for completing the job for future requirement

Checking and passing contractor bill through SAP with the help of commands such as service entry & making PO

Root Cause analysis and remedial action preparation to avoid the problem in future

JSA Prepartion for all routine as well as for non-routine works.

Involved in TPM and TQM activities

Memner for implementation of British Safety culture in Plant

JSA expalaination to workmen before start of work`

Estimate preparation for any modification Job

Preparation of Bill Of material and Indenting through SAP

Budget preparation considering the Predictive and Preventive mainetenace for the Financial Year

As G.E.T (ASST. MANAGER)

Managed execution of plant expansion project, which includes activities such as:

Bill of material

Selection of party

Indenting of material with the specified specification through the SAP

Fabrication & erection of tanks & piping as per the P & ID

Erection & commissioning of reciprocating & centrifugal compressors

Erection & commissioning of pumps & towers

Fabrication & erection of structures

Highlights:

Analysed and reviewed repetitive failure areas and recommended measures for reducing them

Checked and maintained time schedules for completing the assignment / job

Maintained records of equipment for history

Managed technicians & guided them to complete the job or improve the quality of equipment for increasing the productivity and effectiveness of the plant

Verified inventory level and maintained the same as per the organization requirement as well as checked the criticality of equipment in plant

Prepared budget notes to monitor expenditure against the proposed plans

PROJECTS UNDERTAKEN

Commissioned and Operated 2 x 660 MW JNSTPP, SIngrauli

Brief synopsis are as follows:-

oChemical Cleaning

oBoiler Cleanup

oBoiler Light up

oBoiler Steam Blowing

oPlant Synchronisation

oCoal Firing

oUNIT Load up to Full Load

oOperational Tuning

oSoot Blowing

oRunback/Load Rejection Test

Commissioned and Operated 1 x 800 MW Linkou Thermal Power Project, Taiwan

Worked as a TA and lead the following activity:-

oBoiler Cleanup

oBoiler Light up

oBoiler Steam Blowing

oPlant Synchronisation

oCoal Firing

oUNIT Load up to full Load

oOperational Tuning

oSoot blowing

oRunback / Load Rejection test

Commissioned and Operated 1 unit of 2 x 660 MW RRVUNL, Chhabra Thermal Power Project, Rajasthan

Lead the following activities:-

oCoal firing

oFull Load Up

oOperational Tuning

oOperational Logic Modification

oStatic Parameter tuning

PAPER PRESENTATION

Organization: CITC, Changa, Gujarat

Paper Title: Introduction to Six Sigma

Roles Performed: Authored and presented

Platform: National Level Technical Paper Presentation Competition

IT SKILLS

Operating System - Windows 98, Windows 2000, Windows XP

Packages - AutoCAD 2006 (Proficiency in 2D, 3D, productivity tools and introduction to Autolisp), Pro-E, C language, EES

MS-Office - Word, PowerPoint, Excel

ACADEMIC DETAILS

B.E. (Mechanical) from VNSGU, Surat in 2006; secured 72.4%

12th from G.S.E.B, Gandhinagar in 2002; secured 76%

10th from G.S.E.B, Gandhinagar in 2000; secured 81.14%

ACADEMIC PROJECT

Organisation: Simultaneous Generation Of Hot and Cold Utility By Heat Pump

Institution: S.V.M Institute Of Technology affiliated to South Gujarat University

Description: The project involves study of existing model and designing and fabrication of tube-tube heat exchanger (condenser and evaporator) having one Ton capacity.

SEMINAR

Attended:

Components of Refrigeration System

Adiabatic Demagnetization Refrigeration (ADR)

Two phase flow pump system

PERSONAL DETAILS

Date of Birth: 1st January 1985

Languages: English, Hindi & Gujarati

Mailing Address: B-62, Ganesh Park-2, 500 QTR Road, Near- Sardar Park Chowkdi, GIDC, Ankleshwar-393002, Distt-

Bharuch, Gujarat

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