Mechanical Engineer Maintenance

RAVI KUMAR BHANKUR

House No: F-***, Yamama Saudi Cement Company Riyadh (YSCC)

Contact: +966-*********; Email: *********.*******@*****.***, *********.*******@************.***

Dear Mam / Sir

I am submitting herewith my resume for your perusal and consideration in your organization.

To describe myself in a nutshell, I am systematic, organized and hardworking; ready to take up any challenge of life abreast with the latest trends and a team player with excellent communication skills.

Review of my credentials would confirm my association as a Maintenance Professional and offering performance driven experience of over 13+ years across the entire procedure of Erection, Maintenance, Planning & Scheduling (MIPS), Breakdown Analysis at ACC Cement Factory in Madhya Pradesh. I am currently spearheading as Mechanical Engineer (HOD Maintenance) – Riyadh with Yamama Saudi Cement Company (YSCC). I am seeking a challenging job that would synergize my skills and knowledge with the objectives of the organization.

My core competencies include Erection, Maintenance, Project Planning & Scheduling, Project Execution, SAP User (MM and PM), Troubleshooting & Fault Analysis (RCFA), Equipment Maintenance & Handling, Inventory Control, Safety Issues and Training & Development. Being a dedicated and focused individual, I am determined to add value to the organization I work for, through my exceptional knowledge and learning ability.

Major jobs carried out in my tenure,

a)Impact crusher erection and commissioning

b)Kiln and Ball Mill Shell replacement

c)Kiln Girth Gear and Ball Mill Girth Gear replacement and reversal

d)Ball Mill end bottom replacement

e)Belt Conveyor erection and commissioning

f)Pneumatic conveyor erection and commissioning

g)PD blower and Compressor erection and commissioning

h)Process fans erection and commissioning

i)Belt and Chain elevator erection and commissioning etc.

I am confident of making visible contribution for the growth of the organization. I'd appreciate the chance to meet with you in person to discuss as to how I could be a vital part of your organization.

Thanking you,

Yours sincerely,

Ravikumar Bhankur

RAVI KUMAR BHANKUR

House No: F-514, Yamama Saudi Cement Company Riyadh (YSCC)

Contact: +966-*********; Email: *********.*******@*****.***, *********.*******@************.***

MAINTENANCE PROFESSIONAL, PLANNING & SCHEDULING– CEMENT INDUSTRY

Seeking challenging assignments with an organization of repute across the industry

PROFILE

Offering an experience of over 13+ years across the entire procedure of Erection, Kilns, Mills and Crusher Maintenance, Central Maintenance and Planning Cell, Breakdown Analysis (RCFA) and Trouble shooting in Cement Factory; currently spearheading as Mechanical Engineer (HOD Maintenance) – Riyadh (KSA) with Yamama Saudi Cement Company (YSCC).

Demonstrated excellence in Erection, Maintenance, handling machines breakdowns, scheduled & preventive maintenance, planned maintenance & inventory control; Adept at conducting fault diagnosis and failure analysis to promptly overcome operational bottlenecks and application of best maintenance practices across cement plants. Optimized inventory spare cost by using Failure Mode Effective Analysis tool (FMEA).

Planning and scheduling of maintenance through SAP (PM module) and Spares procurement planning through SAP (MM module). Expertise in breakdown analysis using Cause effect & Ease impact diagram in RCFA (Root cause failure analysis).

Ensure that safety requirements are met at all times and follow company directives and safety procedures.

Core Competencies

Operations & Maintenance Project Execution SAP User Spares Planning Troubleshooting & Fault Analysis Cross Functional Leadership Equipment Maintenance & Handling Inventory Control Safety Issues Training & Development

Key Accomplishments

Erection of Mechanical equipment's of cement industry.

Actively participated thrice in “Innovate to Excel” contest in year 2006, 2007 & 2009 and bagged the second and first position respectively.

Promoted the Trouble-Free Operation concept to optimize Productivity by implementing Predictive & Proactive Reliability Maintenance Techniques on Rotary Equipment.

Executed cost saving and energy saving techniques/measures to achieve reduction in O&M expenditures and reducing operational cost. Used innovative methods & take new initiatives for cost reduction, smooth working & efficient completion of manufacturing unit.

Identified & implemented critical spare & PMRs using risk matrix diagram in FMEA (Failure mode effective analysis).

Improved the availability and MTBF of equipment by implementing CBM matrix (Condition Based Monitoring) and all key Preventive Maintenance Routines (PMRs)

Improved the plant reliability by walk through inspection.

Reviewed different KPIs (MTBF, NAI, PMR, PA, UP, OD and Cost analysis)

Handled Annual shutdown planning by using critical path method (PERT and BAR chart).

Improved the job quality and to reduce MTTR by using Standard Maintenance Practice (SMPs)

Breakdown analysis using RCFA (Root Cause Failure Analysis)

Implementation of all PMRs

PROFESSIONAL EXPERIENCE

YAMAMA SAUDI CEMENT COMPANY RIYADH.

Mechanical Engineer, Riyadh 13th May’15-Till Date

Contributing comprehensive management expertise in the areas of – Maintenance of Kilns, Mills and Crushers, Planning, scheduling.

Preparing budgeting funds for procurement and sourcing of spares.

Ensuring compliance with safe working practices & safe working environment through effective supervision and awareness building in operating personnel.

Coordinating effectively with Electrical, Instrumentation and Civil Depts. to reduce downtime to minimum.

Efficiently handling perform analysis, root cause analysis, best practices, past program lessons learned, competitive product benchmarking information. Mentoring day-to-day & weekly surveys & service for safe and smooth working of a cement plant.

Determining the training needs, identifying training gaps & Training Programs / Workshops to create product awareness, promote quality and to enhance operational efficiency of entire team to ensure profitability and maintaining productivity benchmark.

ACC LTD.

Manager Mechanical, Kymore 20th Apr’2005-Till 30th Apr’2015

Contributing comprehensive management expertise in the areas of – Erection, Maintenance of Kilns, Mills and Crushers, Planning, scheduling, drawing cost estimates, procurement /inventory management, detailed engineering – and judiciously deploying manpower, machines and material resources to optimize overall efficiency.

Implementing effective strategies for handling proper maintenance of plants & machineries involved in the process of cement manufacturing. Deftly involved in the maintenance of kilns, Coolers, Raw mills and Crushers and job planning of all mechanical equipment of kilns & Raw mills.

Preparing budgeting funds for procurement and sourcing of spares, ensuring optimum utilization of materials governing the inventory function of spares with focus on improving storage conditions and minimizing expenses & wastage.

Identifying root cause of failures and implemented quick breakdown solutions to put the machines back in operation within minimum turnaround time.

Ensuring compliance with safe working practices & safe working environment through effective supervision and awareness building in operating personnel.

Coordinating effectively with Electrical, Instrumentation and Civil depts. to reduce downtime to minimum.

Efficiently handling perform analysis, root cause analysis, best practices, past program lessons learned, competitive product benchmarking information. Mentoring day-to-day & weekly surveys & service for safe and smooth working of a cement plant

Determining the training needs, identifying training gaps & Training Programs / Workshops to create product awareness, promote quality and to enhance operational efficiency of entire team to ensure profitability and maintaining productivity benchmark.

Evaluating feasibility for the execution of Plant Modification / Expansion Projects; developing plans & schedules for the same in synchronous with project budgets.

EDUCATIONAL CREDENTIALS

B.E. (Mechanical – Honors) Rural Engineering College Bhalki, Karnataka

Computer Proficiency MS Office, SAP, Oracle and Internet Applications

Date of Birth: 6th May 1975

Permanent Address: C/O Ashok Munnalli, H. No: 3-507, Gazipur, P.O: 585101, Gulbarga, Dist.: Gulbarga, Karnataka. +966*********

Languages Known: English, Hindi, Kannada and little Arabic

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