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Engineer Manager

Location:
Stevens Point, WI
Posted:
September 15, 2018

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Resume:

Johnnie R. Ciulla Jr.

715-***-**** ac62cj@r.postjobfree.com 5200 Hampton Rd Stevens Point, WI 54482

Reliability

Accomplished and results driven professional leader - recognized for productive performance, commitment to excellence, and demonstrated ability to communicate and working with senior management, associates, and customers. Has excellent interpersonal skills, able to communicate and collaborate effectively with co-workers at all levels. Self-motivated and can work independently or as part of a team.

AREAS OF EXPERTISE

Six Sigma Black Belt - Provide solutions and streamline process’s that boost productivity and efficiency across the organization. Implement lean practices to quickly identify problem areas and implement effective solutions to meet goals.

Exceptional Organizational skills - Consistently recognized by colleagues for exceptional talents in needs analysis and problem resolution in fast-paced environments.

Strong Sense of Responsibility - Solid professional standards; excellent track record of dependability. Maintain focus on achieving results while implementing business solutions to meet a diversity of needs.

Project Manager/Management Certificate Sys-tem-a-tion - Knowledgeable of business and management principles involved in strategic planning, resource allocation, leadership technique, and coordination of people and resources.

Reliability Expert – Develop, maintain and oversee world class reliability programs for major industries. Implement RCFA process utilizing DMAIC steps. Subject matter expert and external consultant in areas of RCM, CMMS & PM optimization and Maintenance best practices implementation. Certifications and affiliations listed below.

Customer Relations - Consistently demonstrate responsiveness, strong customer focus, and ability to build good customer relationships for various big industries.

Advanced Computer/Software Skills – CMMS, Mims, work order software experience. Computer Engineering courses completed.

PROFESSIONAL EXPERIENCE

Consultation Positions: Jan 2017-Present

YourEncore – (Current) Vibration and PdM Manager DuPont Industries

Shermoco - Sr Vibration Analyst/Reliability Consultant:

Allied Reliability – RCM Manager consultant U.S.Steel

Manage multiple customer reliability accounts. Utilizing technology such as vibration analysis, laser alignment, IR Thermography and balancing. Implementing best practices and process improvements to overall increased reliability of the plant.

Two years’ experience working with a world-class motor repair shop and protective services consultants.

Managed 1.5 million in inventory with projected sales of $1 million per year in electric rotating equipment and consulting predictive services.

Visited various customer sites on sales calls and leads, established main contacts for key stakeholders and provided various training and lunch and learn sessions to promote products and services.

Subject Matter Expert (SME) on specific reliability areas:

General knowledge in maintenance management best practices

General knowledge of change management best practices Proactive at contributing to the reliability body of knowledge

Proficient at Allied Assessment and Consulting and Training Operations policy, procedures and methods o Contribute to development of additional services

Feedback to improve existing services

Conduct independent assessments and implementations

People skills; ability to interact comfortably, gain trust and communicate effectively

Work independently and in a team environment

Plan, schedule and manage travel, appointments and activities

Lead efforts to resolve sources of machine downtime, equipment failures, and production losses.

Facilitate the development of the site asset management strategic plan

Identify process gaps and incorporate corrective actions into the site asset management strategic plan on an ongoing basis.

Educate and drive plant departmental teamwork towards comprehensive asset management practices.

Acquire CMRP Certification (Certified Maintenance & Reliability Professional)

Manage project budget

Manage reliability improvement metric analysis activities

Coordinate Management of Change (MOC) activities

Support and/or drive data analysis activities

TRP Services LLC.: Stevens Point, WI June 2013-Present

(Total Reliability Professionals)- www.trp-services.com

President:

Manage all aspects of day to day operations of TRP, including scheduling, initial meetings with new customers, performing all initial reliability work – data analyzing and reporting.

Perform EAM (Enterprise Asset Management) in relationship to CMMS systems.

6 years of sales experience in both technical services and predictive products, such as accelerometers, wireless capabilities, CMMS and DCS integration of vibration analysis and overall consulting of best practices and best available technology.

Established metrics to track sales goals and overall effectiveness of product in relation to industry type.

Provide critical asset ranking and equipment preventive maintenance plans.

Perform initial walk down of equipment and perform vibration and thermography analysis as recommended.

Verso Corporation: Stevens Point, WI. Nov. 2015-Dec. 2016

(Verso Paper)- www.versoco.com

Reliability Maintenance & Power Supervisor:

Apply reliability engineering processes to identify improvement opportunities and to resolve the root causes of equipment failures in order to improve the safety and reliability of mill assets. Schedule and supervise the work performed by Lube Technicians and Boiler House Operators at the Stevens Point mill and all lubricating maintenance of the mill’s machinery and equipment. Collect data measurements, analyze findings, and report results.

Lead efforts to resolve sources of machine downtime, equipment failures, and production losses.

Develop maintenance personnel to effectively utilize those systems to meet area maintenance objectives.

Utilize root cause analysis to identify causes of failures and engineer corrective solutions.

Maximize the use of predictive and preventative maintenance activities to improve the mill’s condition-based maintenance strategy.

Manage reliability improvement projects and risk management programs for the area.

Ensure conformance with applicable regulatory and engineering codes and company policies.

Keep current on new equipment maintenance strategies and technologies.

Responsible for boiler house operations, predictive maintenance program, lubrication supervision, vibration analysis and RCFA implementation.

Provide technical expertise for precision equipment maintenance, maintenance standards, and procedures for mill rotating equipment; proactively identify, troubleshoot, and eliminate rotating equipment issues.

Responsible and accountable for all DNR and EPA regulatory codes and standards.

Wisconsin Public Service : Rothschild, WI January 2011-December 2015

(Integrys Energy Group) – www.wisconsinpublicservice.com

Shift Maintenance Supervisor:

Provide planning and coordination of all maintenance support activities during the hour’s day staff are not on site. This includes preparation and processing of work requests/work orders, procurement and stores, safety permitting and monitoring, resourcing with internal and external personnel.

Provide direction for daily/weekly shift maintenance activities. Coordinate and communicate activities with internal/external personnel. Develop long range unit maintenance plans. Ensure prioritization of maintenance activities as required by the process.

Develop workgroup bench-strength by supporting an environment and expectation of continuous growth and development through effective use of talent management tools, processes, and resources.

Communicate operational goals that effectively achieve the Corporate Strategy and Energy Supply Business Plan. Lead change management processes at own location.

Provide engineering and technical support and troubleshooting to provide the operating staff with expected equipment response and operation of the plant within compliant environmental standards.

Coordinate and oversee use of contract work as required. Ensure contracts include requirements to safely complete scope of jobs. Monitor contract work and evaluate completed work, provide feedback in maintaining qualified vendor listing.

Fluor Government Group : Greenville, SC May 2010-December 2010

(Government Contract Engineering company) – www.fluor.com

Work Control Supervisor:

Manages the Preventive Maintenance System utilizing Maximo and established processes and procedures based on Reliability Centered Maintenance practices.

Supervises site Service Desk Operations on a 24/7 basis and ensures that all work (emergency, routine, planned and minor construction work) is recorder into the Maximo system (No work order- No work).

Train others in the effective use of the Maximo CMMS. Analyze data from Maximo in order to recommend and implement continuous improvement in facility equipment in order to improve O & M performance. Develop and report site O & M performance utilizing data from Maximo. Coordinate activities between the Requester, Service Desk and O&M work force to ensure work request response times are fully complied with. Establish and maintain the technical library that consists of Army Technical Manuals(TM), Manufacturers Manuals, Standard Operating Procedures (SOP), check lists, job plans and other supporting documentation in for all equipment in the scope of the job.

Assist in tracking of spare parts.

Enforce the compliance to all established safety policies, practices and procedures.

Develop a working knowledge of the scope of the job as well as the change management process.

GEA Thermal Engineering: Lakewood, CO April 2008-April 2010

(World wide producer of thermal products for Power Generation facilities) – www.geapowercooling.com

Senior Field Technical Services Engineer:

Travel to various power plants around the world to troubleshoot and analyze any issues or warranty claims for major accounts.

Served as Project Manager for multimillion dollar accounts and warranty claims as a Reliability Engineer.

Extensive project management from start up and commissioning of power plant cooling towers to trouble shooting claims.

Teach, train and supervise union and non-union workers on various job sites.

Perform all aspects of predictive, preventive and proactive methods to determine root cause of various issues.

Work frequently with maintenance superintendents, engineers and plant owners.

Freeport McMoRan Corp. (Henderson Mine) Empire, CO January 2006–April 2008

(Largest publically traded gold and copper mine in North America. Henderson operations mine Molybdenum - www.climaxmolybdenum.com/WorldwideLocations/USA_Colorado_Henderson.htm)

Reliability Supervisor:

Set up, controlled, and supervised a world class reliability program which turned a reactive facility to a proactive facility.

Served as Project Manager for multimillion dollar conveyor and underground cage/man lift systems.

Supervised, trained and instructed all vibration and maintenance technicians.

Extensively used FEA (Finite Element Analysis) to evaluate the behavior of components, equipment and structures for various loading conditions including applied forces, pressures and temperatures.

L&S Electric Wausau, WI January 2003–December 2006

(Mid-West Primary Motor repair company – www.lselectric.com)

Reliability Specialist:

Handled Reliability programs of major accounts to included Paper Mills - (SONOCO Menasha Papers, Kimberly Clark Papers - Great Northern Corporation - P.H. Glatfelter Papers - Wausau Papers-Rhinelander Papers) Aluminum Foundries - (Neenah Foundry-Wisconsin Aluminum Foundry), Iron ore mines - (Empire & Tilden Mines), Tissue plants - (S.C.A. Tissue), Kimberly Clark Undergarments, Pechiney Plastics, Land O Lakes Dairy/cheese facility, Foremost Farms, Green Bay Meat Packaging inc, Golden Guernsey Dairy, Jenny O’ Turkey and other various Facilities.

Accounted for Ultra-sound, machine vibration analysis, infrared inspections, and dynamic in-place balancing and alignment of major Equipment.

PMCI Plover, WI April 2002-January 2003

Predictive Maintenance Consultant:

Acquired vibration, thermo, and laser analysis readings on major equipment such as pumps, motors, turbines, and any other rotating equipment, and report deficiencies to Maintenance Superintendents for scheduled repairs.

Combat Engineer - US Army: Sept 1997-Jan 2000

Ft. Carson Colorado, Colorado Springs

Various accountabilities from operating multimillion dollar equipment to leading a squad as tank commander.

Obtained a B.S. degree in Mechanical Engineering while enlisted.

EDUCATION

Masters in Mechanical Engineering (MSME):

Corllins University (www.corllinsuniversity.org) Denver, CO April 2009

Bachelor of Science in Mechanical Engineering:

Department of the Army, 169th Engineer Battalion Ft. Carson, CO December 1999

CERTIFICATIONS

ASOPE – PPOE Class III Boiler Operator

ICML - MLT Lubrication Certification

AVETA Business Solutions - Six Sigma Green Belt & Black Belt Certified 2008

Certified ASNT Level III Vibration Analyst and Certified in IR Thermography,machine fault diagnosis, and proficient in Ultrasonic’s 2008

Project Management Certificate Sys-tem-a-tion 2007

OSHA 10+ Certified 2016

MSHA Miner safety certified

Combat Lifesaver Course Certification 2000

C. D. L. License with Hazardous Material Certification 2000

AWARDS

~ Various military and non-military achievement awards received ~

AFFILIATIONS

Member of the Wisconsin Safety Council, Vibration Institute and SME (Society for Mine Engineers)

References Available Upon Request



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