Mechanical Engineer Maintenance
Resume:
CURRICULAM VITAE
J.EZHUMALAI
11th street, Ashta Lakshmi Nagar, Mobile: +91-944**-*****
Velachery, Chennai-600042. E-mail: **********@*****.***
OBJECTIVE:
Seeking a challenging position in your esteemed organization, where I can explore and enrich my skills and implement the same for the growth and success of organization. Willing to face challenges by showing flexibility in working with various departments.
CAREER SUMMARY:
Totally 16 years of intense Experience in Maintenance & Production Department as Mechanical Engineer in Manufacturing of Automobile Parts, Tobacco Industry & Tyre Industry.
PROFESSIONAL EXPERIENCE:
1) JUNE 2015 TO August 2018 - Working as a Technician in Production cum Maintenance Dept. for “Gulbahar Tobacco International FZE”, Jebal Ali Free Zone, Dubai, United Arab Emirates.
WORK DETAILS:
Team Management.
Spare Parts Management.
Instalation, Erection & Commissioning of New machines (GD121/GD121A, Decofle Nano, Decoufle Twin, Compressors, PDRF, CDRF & Pipe lines).
Preventive Maintenance, Predictive Maintenance, Corrective Maintenance & Breakdown Maintenance.
Taking care of Production with Online Quality Control.
“5S” Standards Implementing & Managing.
Maintaining the safety and hygiene standards on the shop floor.
2) AUGUST 2011 TO JUNE 2015 - Worked as Assistant Engineer in Maintenance Dept. for “Michelin India Tyres Pvt Ltd”, Tiruvallur district, Tamilnadu – 601 202.
WORK DETAILS:
Ensure Safety Measures (LOTOTO, Work Permits, etc.) and PPE.
Team Management.
Spare Parts Management.
Installation, erection and commissioning with OEM Technicians.
Preventive Maintenance, Predictive Maintenance, Corrective Maintenance & Breakdown Maintenance.
Involved in machine reliability activities. (MTTR, MTBF, MTTF & FIT )
Creating analysis report for CAPA (Corrective Action Preventive Action).
Finding permanent solutions for frequent Machine Breakdown using Root Cause Analysis Tools(Short loop, technical Analysis, Bib Solv+)
Planning and scheduling critical maintenance activities according to the Plan.
Controlling overall Quality by maintaining machine health.
Maintained technical library, manuals, prints, etc. for area of responsibility.
Supporting to achieve various production targets and controlled the Downtime of machine.
Applying technical knowledge in various Safety Measures & SMQDC.
SPECIAL TRAINING IN MICHELIN:
Refresher Training:
oCourses: Basic Mathematics, Hydraulics, Pneumatics, Basic Electrical, and Engg. Drawing,
oMechanical Maintenance Module – Engg. Drawing, Drilling, machining & Assembly.
oPneumatics Module – Safety, Intl. Standards, Functions of parts and Troubleshooting Exercise.
oHydraulic Module - Safety, Intl. Standards, Functions of parts and Troubleshooting Exercise.
oVibration Analysis - Basics Techniques, Balancing, Vibration Control and Correction.
oGeometric Measurement - GD&T, Theodolite, Shaft and pulley Alignment (Laser tools).
Electrical Safety Training: Duration 1 week @ ALSTOM GRID Technical Institute.
Forklift driving Training: Electric, Diesel Trucks by STILL Services.
Work at Height, Rigging & Lifting Training: Basic and Supervisor Level @ Global Remote, MT&T, Chennai Safety Measures(LOTOTO, Work at Height, Confined Space, Mobile Equipments, Hot work)
SMQDC- (Safety, Machine, Quality, Delivery and Cost)
3) JANUARY 2007 TO AUGUST 2011 - Worked as Technician in Production cum Maintenance Dept. for I.T.C. Limited (India Tobacco Division), Bangalore, Karnataka.
ROLES AND RESPONSIBILITIES:
Trouble shooting and rectification of problems in various high speed Cigarettes making machines like LOGA (2, 3D, 3D-85, 3D-100), GD121, GD 121A, PROTOS 2C.
Planning and implementing preventive maintenance activities, ensuring the availability of spare parts and smooth running of machines on floor.
Monitoring the performance of machines and working with various teams for continuous process improvement which contributes towards cost reduction, quality and delivery improvement.
Controlling team by assigning tasks, training and motivating them to achieve targets and ensuring delivery of production volume with desired quality.
Installation of new machines, conversion of machines for various styles and sizes.
Speed and Technology upgradation of machines and when needed.
Managing 5S standards and Implementing Kaizen.
Maintaining the safety and hygiene standards on the shop floor.
4) JULY 2002 TO OCTOBER 2006 - Worked as Supervisor in Maintenance cum Production Dept. for M/s. Accurate Products Corporation (P) Limited, Chennai, Tamilnadu – 600 042.
ROLES AND RESPONSIBILITIES:
Maintenance:
Preventive, Predictive & Breakdown Maintenance in
Multi & Single Spindle Machines (Davenport, ACME, Schutte & Traub machines).
Conventional Machines (Lathe, Drilling, Milling, Centreless Grinding, Capstan & Tool and Cutter Grinding Machines).
Production:
Managing day to day activities, Active participates in Audits & meetings.
Execution of customer requirements with effective production plan.
Analyzing and implementing the scrap/rejection reduction.
Handling of raw materials & Finished Goods delivery as per deadline.
QUALIFICATIONS:
Qualification
Year of Passing
University
Aggregate M.B.A. in (Operations Management)
2011
Sikkim Manipal University, Chennai, TN.
Second Class
B.B.A.
2006
University of Madras, Chennai, TN.
Second Class
Diploma in Mechanical Engineering
2002
S.R.M.Polytechnic, Kanchipuram, TN.
87.58%
H.S.C. (12th Std.)
2000
Government Model Higher Secondary School, Chennai,TN.
61.75%
S.S.L.C (10th Std.)
1998
Government High School, Velachery, Chennai, TN.
63.8 %
COMPUTER KNOWLEDGE:
Operating System : Windows XP, Vista, 7, 8 & 10.
Applications : MS-Office.
Mechanical Package : Auto CAD 2010.
ACHIEVEMENTS:
Installation and commissioning of the CENTRALIZED FILTROMAT at the state of the art Bangalore unit.
Stabilization of the FLEXLINK Buffer system and recommended for the retrofitting to the OEM, which improved the line efficiency to 93%.
Automated the Ink flow control systems in LOGA 2.
Automated the brand changing procedure in CTS department, which reduces the brand change time.
Automated the PCT web centralization systems in LOGA 3D, which improves the PQRS Banding of the product.
RECOGNITIONS:
Improvement Activities I2I (Innovation 2 Implementation).
Got appreciations for resolving various critical issues.
KEY APPRAISAL:
Good communication, grasping and analyzing skills.
Innovative thinking, hardworking, ability to face challenging environment.
Self-motivated and positive attitude towards work.
Smart working and Time Management.
Strong belief in organizational discipline and teamwork.
PERSONAL DETAILS:
Name : J.Ezhumalai
Date of Birth : 26-05-1983
Gender : Male
Nationality : Indian
Passport No. : R 2344901 (Exp. – 05 april 2027)
Marital Status : Married
Languages : Tamil, English, Kannada
DECLARATION:
The above furnished details are true to my knowledge and looking forward to take an opportunity to serve your esteemed organization.
Place: Chennai Signature
Date: J.EZHUMALAI
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