Khaled Mohamed Abdou Khamis
Address: El Obour City – Cairo, Phone : +2-011-********, Email: : ***.******@*****.*** SKYPE : Eng. kabdou
Personal Profile Date of Birth 13 November 1978
Marital status Married and have 3 children
ID No. 278***********
Car License 2215206
Career Objective/Summary
Dear Sir
Review of my credentials will confirm that I am capable of serving as the catalyst for achieving revenue objectives and organic growth through effective contributions. I possess over 17 years of experience in Technical, Operations & Process improvements in dynamics diversified industries. Unexcelled record of establishing Operations and Manufacturing strategies in terms of budgeting, staffing and training programs.
Robust experience of utilizing statistical analysis, applying problem solving techniques, analyzing quality problems and handling customer complains.
Skilled at budgeting control, best practice management activities. I understand that working for organization requires a candidate who is team oriented and is able to deal with people in various departments.
I am confident that I possess these skills, which will help me to perform the job efficiently and effectively.
My goal is to transit my enthusiasm, creativity & experience into a position, where I continue to provide the strategic and tactical leadership critical to retaining valued customers of an organization. I am certain that my presence in your team will prove to be beneficial to your organization. As such, I would welcome an opportunity to speak to evaluate needs & share my ideas. Yours Sincerely
Khalid Mohamed Abdou
Work Experience
August 2015 till date
Plant Head Essel Propack Group
My prime responsibility is driving productivity, quality, delivery, safety, cost, employee engagement and Factory Compliance's
Plan, organize and direct the manufacturing operations and process which ensure the most effective return on assets.
Driving continuous improvement program in the unit across all functions like TPM, Six Sigma.
Assure attainment of business objectives and productions schedules while insuring product standards that will exceed our customers’ expectations.
Manage spending against budget, controlling spending in relation to changes in production volume.
Maintain individual skills keeping up to date with latest production and production management concepts.
Production, planning and control of daily production
Customer satisfaction through close follow up about required services like delivery, quality
Controlling inventories to the optimum level
Responsible for the Operations, statuary and legal Compliance of the unit
Responsible for managing and controlling all new projects in terms of Time, Cost, quality, and safety.
Plan and co-ordinate internal research and contractual development programs through joint planning/implementation with customers, engineering team and operations;
Plan, develop and co-ordinate the technical capabilities for the engineering and technical departments in accordance with the strategic and annual business plans of the company.
Create detailed engineering budget and implement necessary changes and adjustments as may be pertinent to the development of new improved products June 2013 till July 2015
Projects and Operation Excellence Manager ABCO Group
Develop and Monitor metrics to improve the productivity and MOH of the engineering and technical departments.
Design and implement new processes in the areas of engineering manufacturing and technical support including factory layout and management, new technologies, capacity planning, lean manufacturing, reductions of stocks, reduction of scrap, Cost Saving Projects, etc.
Propose Evaluate and Monitor KPIS for the engineering and technical dep.
Ensure ISO 9001, 14001, 18000, 22000 and 50001 procedures within the engineering group
especially including engineering change control, design review, and root cause/ correction action activities and analysis.
Ensure and supervising the implementation of Energy management System
Partner with procurement and quality in the selection, qualification and development of new suppliers
Create detailed engineering budget and implement necessary changes and adjustments as may be pertinent to the development of new improved products
Plan and co-ordinate internal research and contractual development programs through joint planning/implementation with customers, engineering team and operations;
Maintain engineering liaison with customers in the resolution of technical issues involving product performance, quality and reliability.
The position will engage with new and current customers to provide innovative solutions and technical support.
Role will be extremely hands-on and will offer the opportunity to implement changes that tactically impact the entire business stream of the company. Good and continuous follow up with relevant technical and commercial departments is essential.
Plan, develop and co-ordinate the technical capabilities for the engineering and technical departments in accordance with the strategic and annual business plans of the company.
Assist in Technical Training plans and activities
Provide opinions and recommendations for any new investment in production lines or machines
Re-evaluation of efficiencies and economical running of exist production lines and machines
Supervising construction and civil maintenance department Dec 2009 till June 2013
Operation Manager Weener plastics" Natpack"
Raw material demand, handling, and stock keeping.
Quality activities before, during, and after production.
Production scheduling and work orders organizations on lines.
Production activities. - Maintenance. - Health and safety.
Manpower planning in cooperation with both planning unit at supply chain, and HR
Finished product delivery on time.
Set business plan for factory and performance metrics.
Study production capabilities to fulfill plan.
Determine growth and expansions necessary to production lines.
Share in new lines/machines feasibility study, delivery, and set up.
Achieve all operations KPIs.
Operation expenses budget; setting and maintaining.
Policies and procedures for operations processes; developing, executing, and improvement.
Discipline at all operations processes, including manpower discipline.
Continuous improvement for all processes of operations, including using ERP system.
Maintain a healthy work environment, including housekeeping, motivation, and creativity support
Communicating with all manpower categories, to keep the best satisfaction level and the lowest turnover.
Representing factory in all meetings relevant to operation management.
Supervise section heads of operation (Internal Production Schedule, Production, Quality and Safety, Maintenance, and Personnel)
May 2005 till Dec 2009
Packaging Production Manager Weener plastics" Natpack"
oversee the production process, drawing up a production schedule;
ensure that the production is cost effective;
decide what resources are required;
draft a timescale for the job;
estimate costs and set the quality standards;
monitor the production processes and adjust schedules as needed;
be responsible for the selection and maintenance of equipment;
monitor product standards and implement quality-control programs;
liaise among different departments, e.g. suppliers, managers;
work with managers to implement the company's policies and goals;
ensure that health and safety guidelines are followed;
supervise and motivate a team of workers;
review worker performance;
Supervising team skill matrix and Identify training needs. October 2001 till May 2005
Engineering Supervisor EPM EGYPT
Consistently offers professional, engaging and friendly service
Respond to all Engineering requests with minimum of response time.
Deliver a good quality of services according to professional standards.
Daily supervise, coordinate and support all technicians on duty.
Make a report of engineering activities including incidents, safety issues and internal requests.
Maintain high staff morale and team spirit within the department
Create and implement colleague-training initiatives.
Implement and train on all service standards.
Create and implement a preventative cleaning and maintenance program
Adhere to all budget guidelines.
Monitor and analyze energy consumption.
Conduct training when needed.
Conduct job performance assessment of engineering staff.
Manage and Control stocks of engineering warehouse.
Ensure clean safe and healthy work environment including but not limited to technical plants, engineering offices and workshops.
Attend and participate in the daily engineering meetings.
Maintain staff log book up dated.
Other duties as assigned by deputy director of engineering. Education April 2016 – Sep 2017MBA Arab Academy of science GPA 3.79 September 1996 - May 2001 B.SC Industrial electronic EngineeringGrade Good
Internal audit for ISO 9001/2000 TUV - Egypt
Lean Methodology Sympios - Egypt
Team Accelerator Sympios - Egypt
Green Belt Six Sigma Certification Sympios - Egypt
Introduction to Black Belt Sympios - Egypt
Injection Blow Molding Hangzhou - China
Moulds P.M and SMD Weener – Germany
ISO 14000 Awareness Encpc - Egypt
ISO 18000 Internal audito Encpc- Egypt
ISO 22000 Internal auditor Essel Propack
Value Based Family Workshop Corporate Clinic - Egypt
Optimum Setup and Operation Engel - Austria
Effective time &stress management Natpack
Strategy Planning Natpack
SBM ( Stretch Blow Molding ) Sedial – France
Effective leadership skills AB Associated
Coaching & Staff Development Skills AB Associated
Food Safety internal Audit Essel Propack
HMP Essel Propack
Business Leaders Essel Propack
Skills and Achievements
Skills:
Ability to work under pressure, organized, planner, flexible, Energetic, Accurate, analytical thinker, self motive, team working skills, strong communication, hard worker & leadership skills. Language
Arabic Mother Tongue
English Excellent
Part of the earliest best Achievements:
Improving Esselstaff engagements from 27% to 66%
Improving Esselinventory days to 84 days from 113 days
Reducing Esseltotal material Cost from 49% to 44%
Improving Esselplant EBITDA from 22% to 26 %
Supervising implementation of ISO 50001, Energy Management on ABCO Group
2 Six Sigma on Scrap reduction and down time breakdown in Natpack
Supervising and implementing a material cost saving project by using COCO3 additives on blow molding on ABCO Group
Improving the manpower cost / 1000 product by implementing lean manufacturing on ABCO Group
Supervising implementation of more than 500 Kaizen NATPACK, ABCO GROUP, ESSEL Hobbies and Interests Playing and Watching Football, Reading Books, Traveling abroad with family Certification and Supported Documents available upon Request