Assembly Line Management

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VASEEGARAN V

Address: S-** Block-* Arun Excello Saindhavi Homes Nenmeli village-603003

Chengalpattu, Tamilnadu, India.

Phone: + (91-994******* Mail: *******@*****.*** EXECUTIVE SUMMARY

Self- Motivated professional with 3.8years of experience in the areas of OEM Assembly Line - Production Planning and Execution and Aircraft components manufacturing and assembly line at Shukoi-30MKI & MIG-29 project.

Proven record in delivering sustained results on Safety, Quality, Velocity and Cost in CAT - BCP India’s Export product 426F2 .

Showcasing great ability in developing safety culture, driving Kaizen, maintaining 5S .Committed to deliver Quality Product to Customer through problem solving techniques, skill development. Strong records of meeting high demand rates through proactive planning, motivating team and proven stakeholder management techniques. Optimal cost utilization plans to increase efficiency, reduce downtimes, and scrap costs. Managing Start to End deliverables of Assembly Line to meet build plans and Shipment Plans. Aspiring leader with abilities in leading larger teams, Cross Functional teams towards achievements of organization’s goals and improvements in People, Quality, and Velocity and Cost metrics. Avid communicator with good presentation and people management skills CORE COMPETIENCIES

Lean Manufacturing Continuous Product Improvement Production Planning and execution Strategic Planning Quality Control Project Management Change Management Team Management and Development Caterpillar Production System Health and Safety Troubleshooting Analytical and Problem-Solving Ability Resource and Cost Management Job Title Frontline Supervisor Caterpillar India Private Limited. BCP Division, Tiruvallur, May 2017 to till date BHL Production Build – 2017 to till date

People

Drive the Behaviour Based Safety (BBS) culture among the employees Injury free work area for 250 days in sub assembly. Realization of employee idea (Idea closure rate) at an average of 85%. Maintaining Shop floor 5S and managing micro projects to improve 5S. New People training plan and execution, People development Plan. Quality

Developed “Own your defect” concept which has resulted in reduction of assembly defects at Cabin Sub Assembly

(2017) by 30%.

Driven team to reduce in process rejections and has reduced the scrap cost impact by 20%. Driven team to deliver corrective actions and trained team leads in problem solving techniques. Sustained 2Months in Service records

2

Velocity

Showcased great adaptability and proactive planning to deliver increasing build rates from 8 per day to 12 per day. Trained team to identify and eliminate waste in process to match demanding rates and improved efficiency. Rolled out and met monthly build and shipment plan with effective stakeholder management for the past 12 months. Meticulous planning to deliver results in challenging situations with proper resource utilization. Cost

Supply plan and inventory planning of indirect consumables. Reduced 15% of consumables usage in paint touch-up booth. Analyse and initiate action plans to reduce downtime in order to aid OPE . BHL Pilot Build (426F2) – 2017

Captured cycle time in pilot build and done initial line balancing based on tact time for cabin Sub-Assembly. Role of ensuring 4 M’s- (Man, Machine, Material and Method) daily to meet Monthly MPS Plan. Leading the daily Production PID and Cross functional PID to support smooth run of line and to initiate and close Continuous Improvement activities in line.

Worked along with MLS and MANUFACTURING ENGINEERING in material presentation at POU for the pilot build of BHL cabin sub assembly.

Captured and circulated daily line stoppers and downtime incurred during pilot runs to aid closing of open issues. Job Title Graduate Apprenticeship Trainee at Hindustan Aeronautics Limited. Aircraft Manufacturing Division, Nashik, Maharashtra, India Aug 2015 – March 2017

Roles and Responsibilities

Schedule coordinates flow of work within or between departments of manufacturing plant to expedite production review, master production schedule work orders, establishing priorities or specific customer orders and revises schedule according to work specifications, availability or capability of workers, parts, material, machines, and equipment. Reschedule identical process to eliminate duplicate machine setups, Distribute work orders to departments, denoting number, type, and proposed completion date of units to be produced. Compile reports concerning progress of work and downtime due to failure of machines/equipment to appraise production planning personnel of production delays, Maintain inventory of materials parts needed to complete production within the period. Job Title Executive - K S Construction – Chengalpattu, Chennai. July 2014 – Aug 2015 Roles and Responsibilities

Preparing Purchase Order & Material request to hire materials from various agency. Development/ Implementation of plans/ procedures for better productivity and efficiency. Systematic and easy working through Japanese 5’S technique, Kaizen etc. and other lean tools. Administrative control and planning for overall smooth functioning, achievement of targets. Optimization on use of man & machinery in the organization / departments. Coordinating with other organizations/ departments and discussions/ negotiations with customers, vendors etc. 3

EDUCATION

B.Tech – Mechanical Engineering (76.7%) Anna University, Chennai (UCEN,Nagercoil) 2010 – 2014 HSC – State Board (63 %) St Joseph’s hr.Sec.School, Chengalpattu . 2008 – 2010 SSLC – State Board (75 %) St Joseph’s hr.Sec.School, Chengalpattu . 2008 CREDENTIALS

CI Coordinator – BHL Assembly Line.

Chair - Cross functional PID & BIQ meeting.

Key Projects

RIW

As Project Leader -1

5S – Improvements in Zone 1.

As Project Leader -2

Roller Touchup implementation for end process Implementation.

- Reduction of PDI Paint related snags.

- Touchup paint booth cost totally reduced upto 73% as compared before.

- Process time and masking requirement reduced

As Team Member – 4

- Hazard Observation and elimination.

- Improving quality of supervision for better safety results. PERSONAL DETAILS

Date of Birth : 22 December, 1993

Nationality : Indian

Languages : Tamil, English and Hindi

I, VASEEGARAN.V, do hereby confirm that the information given above is true to the best of my knowledge. SIGNATURE

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