RAMACHANDRA B.PATTAR

Address: E-Mail: ac5ty1@r.postjobfree.com

***, ******** **** ******: 074********

Derby Education: B.Eng in Mechanical Engineering

United Kingdom

DE24 8AF

Dear Sir/Madam,

I would like to take this opportunity to introduce myself as a prospective job applicant. In my role as a Manufacturing/Process/Product Development/Quality/Supply Chain Engineer for more than 11+ years, I have dealt with many phases of the NPI, QA/QC & Manufacturing processes. My BEng in Mechanical Engineering has given me a good grounding in this field that helped me to improve the efficiency of production operations, prepare quality documentations, ensure ISO compliance and manage the engineering change process & customer liaison for product quality issues. I have a proven track record for delivering projects to time, quality and cost. Throughout my career I have built up considerable experience in Manufacturing Engineering solutions, Inspection Planning, Metrology and Shop support documentation.

Detail driven and exceptionally well organised, I have learned to adapt to new situations, communicate with a wide range of people within a professional environment. Keeping up to date communication with the customer, understanding their expectations and work towards them to deliver strong performance and sustain effective client relationships. I possess a strong work ethic and willingness to work hard to achieve employer’s objectives. I am proactive and always thinking ahead for future. I have an enthusiasm to understand the technology and its application within a commercial environment. Enclosed is my personal resume for your consideration. If you require further information please do not hesitate to contact me. I look forward to hearing from you in the near future.

Yours sincerely,

Ramachandra Pattar

PROFILE SUMMARY:

Overall 11+ years of Experience in Manufacturing Engineering activities, New Product Development, Quality Engineering activities, Shop Floor Support, Non- Conformance support & Continuous Improvement in aero-engines, aircraft structures and automotive field.

Worked as Onsite Coordinator at Rolls Royce plc, Rotatives, Derby, UK through QuEST Global Engineering supporting NPI, Manufacturing, Shop support, Inspection activities and Non-conformance activities on various Trent, XWB, EJ200, GEM, BR725 and TP400 Engines & supported 5+yrs from Offshore.

Experience in creating Quality Procedures for Rolls – Royce. Played a vital role in contributing for Manufacturing Engineering Support by creating Component Family Template, Manufacturing Process Reports, Creating Gold Standard Technical Instructions, BCT Ballooned Drawings and DCM (Dimensional Characteristic Matrix).

Experience in Rolls-Royce New Product Introduction process (NPI) – Manufacturing & Process Control Documentation (PFMEA & Control Plan), Technical Instructions and Inspection Support Documents (Ballooned Drawings using NX/BCT, DCM, IPC, FAIR, Measurement Limitations and IHRC).

Experience in PPAP, APQP, MSA, Control Plan, Gauge R&R, and International Material Data Systems (IMDS) Approval using Global Quality Tracking System

(GQTS).

Responsible for all Project Management, Technical Reviews, Project Effort Estimation, Resource handling, Int/Ext Audits, Organization Process Improvements, Technical/Project meetings, Project Kick off etc.

TECHNICAL SKILLS:

Manufacturing Inspection Planning– Aero Engine, Structural Components and Automobile Precision Components.

Computer Aided Process Planning (CAPP) in Team Centre Engineering.

Quality Engineering, Internal/External Audits & Inspection Planning.

Good understanding of the interpretation of GD&T, Technical drawings, Shop Floor Process and CMM Measurements / Co-ordinate Metrology.

Experience in new product introduction (NPI), APQP, PPAP, MSA, Gauge R&R, Control Plans, PFMEA, FAIR, LAIR, Quality Plan, 8D, 7 QC Tools, AS9100, ISO/TS16949,5S, Lean Management Systems, Kaizen and Poke-Yoke systems etc.

Experience in training personnel, cost control, negotiations and technical evaluations & supplier selection/evaluation.

Experience on software tools like AutoCAD, NX BCT, Catia V5, and Minitab & MS Office package.

Successful completion of Mitutoyo MCOSMOS, Team Centre CAPP & ISO/TS-16949 Internal Auditor trainings.

CAREER HISTORY:

1. QuEST Global Engineering Private Limited, India (Since Oct2012 to Feb 2018): Worked as Sr. Mfg. Engineer in Rolls-Royce Center with total of 5+ years of onsite/Offshore experience.

Experience at Rolls-Royce Plc, Rotatives (Shafts, Discs & Drums), Derby, UK as Manufacturing Engineer (July-2014 to July-2015):

Roles and Responsibilities:

Manufacturing Engineering Shop support and Inspection support documents, CAPP support for new and existing products in Team centre engineering for NPI/Legacy Parts.

Involved in NPI & Measurement Strategy team reviews throughout the phase of the New Product Introduction process.

Confer with shop floor and support functions in day to day problem solving to assist in resolving Manufacturing & Quality problems and process documentation.

Creation of NX/BCT Inspection ballooned drawings, Dimensional Characteristics matrix

(DCM), Eng. /Stage Inspection Technical Instructions (Final Dimensional, Spline, Curvic, Hyfil & Final Verification) Gauge R&R/SPC studies, Drawing Strike off (DSO), Low Level Inspection Planning (LLIP), Correlation studies, Component family template, CMM Data populations, SOP, WI, Graticules using Catia V5 etc.

Signoff & Release DCM, Ballooned Drgs, TI’s, IHRC matrix & Inspection Documents in TC Eng CAPP Environment.

Project Management, Technical Reviews, Project Effort Estimation, Resource handling, Int/Ext Audits, Organization Process Improvements, Technical/Project meetings, Project Kick off etc.

Inspection Support activity for NPI & Legacy parts.

Offshore Project management and Technical support to Customer.

Weekly monitoring, reporting and preparations of Customer Quality metrics.

Driving implementation of lessons learnt; recognize improvement opportunities and streamlining of processes.

Responsible for approving the FAIR’s using Net Inspect software & Part Transfer activities

Data collection, Preparation of M&A, WI, SOP’s, Input/Deliverable Checklists, Defect analysis, Value Stream Mapping, & Continuous Improvements Projects. 2. M/s. Federal Mogul Goetze (India) Ltd, India (May2011 to Oct2012) Worked as Sr. Executive Quality Engineer in Pin Department. Roles and Responsibilities:

Planning for the effective utilization of man, machine and materials.

Managing of resources to meet production schedules and Quality goals in the plant.

Preparation of 7QC tools, 8D & RCA actions plans for customer Complaints, Quality improvements & Technical clarification.

Incoming, In process & final quality inspection activities.

Preparation of APQP, PPAP& all the QA/QC documents.

Performing audits like Product, Process, Doc, Layered audit, internal & external audits

(ISO & TS 16949).

Preparation of plant performance reports like Scrap, Customer/ In-house PPM, rejections analysis, SPC, Calibration reports, Non-Conformances Report, COGS, CSI, MRM, Operation Review meeting reports etc

Preparation of Quality Alert Boards, Control plan, PFD, FMEA, and SOP, Layout Inspection reports.

Conducting MSA, Process capability studies (SPC) & feedback to mfg. /MEG for necessary actions.

3. M/s. ACS of India Pvt. Ltd, India (Nov-2008 to May-2011) Worked as Supplier Quality Analyst (SQE-GM NAVO)

Roles and Responsibilities:

Training the North American suppliers about APQP, PPAP & Run Rate (GP-9) requirements.

Approval & Review the APQP, PPAP, EIT & Run@Rate status of the part in GQTS (Global Quality Tracking System)

Interacting with the GM Design engineers, GM Buyers and the suppliers on PPAP issues.

Handling and closing PR&Rs or escalations from GM assembly plants.

Review and approval of the PFD, SPC, PFMEA, MSA & Control Plans documents submitted by the suppliers.

Responsible for carrying out Internal Quality Audits.

Responsible to ensure that the supplier’s APQP process is capable of meeting the Quality, Capacity and Timing requirements of the program. 4. M/s. STUMPP SCHUELE AND SOMAPPA PVT LTD, India (Sep2006 to Nov2008) Worked as Sr. Quality Engineer in New Product Development (NPD) Dept. Roles and Responsibilities:

Handling new domestic & export product development enquiries, checking feasibility, preparation of cost sheets & cost break down sheets etc.

Preparation & Updating APQP, PPAP docs, WI’s, SOP’s, PFMEA, Control Plan, Work Std’s etc.

Conducting initial proto type submission, PPAP trail run, Customer plant visit, Customer quality audits & Quality problems.

Updating & fallow up customer NC’s, Trend charts, MRM & Monthly Production Targets.

Verification & approval of PPAP doc’s for our parts & supplier parts.

Conducting Process audit, 5S audits, Process/Product audits, Development Reviews, SPC studies, Technical Review discussions with production, Quality, subcontract, maintenance, Development, tools & other related departments.

Providing training to employees on OJT, Safety, Waste Handling, Kaizen, 3C, Non- conformance Area, Daily maintenance, Part identification & 5S etc.

Involved in New Gauge or Tool for New development component. EDUCATIONAL QUALIFICATION AND TRAINING:

Bachelor’s Degree in Mechanical Engineering (2001-2005) from Basaveshwar Engineering College of Engineering, Bagalkot, Karnataka, India. Visvesvaraya Technological University (VTU).

Teamcenter Engineering training course, BCT & CAPP in Rolls-Royce, Derby.

Trained on Process FMEA, APQP, Control Plan and PPAP, CP-CPK conducted by OMNEX.

Trained on ISO & TS-16949, EMS,7QC Tools, Kaizen 4M, CSR& 5S training conducted by S, S & S Pvt Ltd.

SPC & MSA training conducted by Brakes India Ltd (Chennai).

Completed Certified Oriented Quality Programs (Foundation, Application and Proficient) at General Motors.

Worked as External project guide for Christ Engineering College students to complete projects on Lean manufacturing & Continuous process improvement @ Federal Mogul. ACHIEVEMENTS:

Received good customer appreciation from Rolls-Royce, while in onsite at Derby, UK.

Received two times On the Fly award 2012 & 2015 in Quest Global.

Best Performer Award for the year 2010 from ACS.

Won 3 times Kaizen Award & Scored 96% in Technical maturity Audits for Technical Reviewers for Rolls Royce Projects.

Completed Foundation, Application and Proficient level trainings at General Motors – Supplier Quality Development.

Worked as External project guide for Engineering College students to complete projects on Lean manufacturing & Continuous process improvement during 2011-12. INTERESTS:

Playing Cricket, Writing Poems, Singing & all the cultural activities.

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