Manager Maintenance

RESUME:

Arunagiri Velu

S/o.A.Velu,

***/*,**************** ******,

Rajapalayam, 626117 Contact No : +91-770******* /883-***-****

virudhunagar District.

TamilNadu,India

Mail ID: ***********@*****.***

************@*****.***

Career Objective:

To work in a creative and challenging environment using cutting edge technologies where I could constantly learn and successfully deliver solutions to the problem to achieve the target.

Work Experience Summary:

I am having totally 21 years experience,19 years in Cement and 2 years in Minerals industry. I have much experience in Maintenance and projects in cement industry .

Right now I am doing Engineering consultancy services

1. I was working as a ” Depty General Manager-Mechanical ” from Feb’2015 to May’2016 in ERCOM Engineering cement consultant Services Pvt Ltd at New Delhi.Job location at 3000 TPD green field project in PPC cement at D.R.Congo in Central Africa.

Here,I was looking entire plant erection and commissioning activies.(From LS crusher to Packing plant).

2.I worked as a “Factory – Manager”at leading minerals company Naga Limited -Minerals Division,from May'2012 to Oct’13 (As a Consultant from Nov’13 to Dec’14).

3.I worked as a Manager-Mechanical in Chettinad Cement Corporation at Karikali works (Capacity 6000 TPD) from September 2009 to Feb'2012.

4. From Sep’1996 to August’ 2009 working as a Engineer- Mechanical at Madras Cements Ltd (6000 TPD) R.R.Nagar

Acadamic Chronicle:

BE Degree in Mechanical Engineering successfully completed with 63.81% on November '2009 in Thiyagarajar college of Engineering, at Madurai. Affiliated by Anna University at Chennai.

Diploma in Mechanical Engineering completed with 74.50% on April '1995 in State Technical Board,Chennai.

Job Profile:

In PPC Cement –DR Congo(Central Africa)-3000 TPD Green field Project:

-I was monitoring Quality, Erection of Equipments and Structurals From LS Crusher to Packing plant .

In Naga-Minerals,- as a Factory Manager

-Avilability of equipments consistently.

-Reduced Breakdown & Reduce spare consumption

-Cost reduction for maintenance cost

-Meeting conducted daily to achieve production target

-Preparing production Plan

-Improve safety atmosphere.

-House keeping improved.

-To handle purchase department activities.

In Chettinad cements Ltd-as a Manager –Mechanical :

I worked in 6000 TPD Brown field Project work in Chettinad Cement Karikkali works Loesche Mill 56.3 + 3C Vertical Roller Mill and 6000 TPD kiln Maintenance work .and Loecsche mill erection work.

Kiln support roller,Shell Alignment.

Kiln Shell welding and UT and RadioGraphy test

Preparing Compartive statements

Placing the orders after getting approval from managements.

Selection of contractors & Naegotiation

Order for all steel structure

Machinary Inspections

Erection & Commissioing works

Looking safety at site

Commissioining

Passing the Invoices.

Documentation

In Madras cements Ltd - as a Engineer-Mech

1.Maintenance for 3000 TPD kiln with Grate cooler

2.Raw mill (Ball mill) and Roller press(HPGR) maintenance works.

3.Operation and maintenance of limestone crushing /Screening plant plant.

Operation and Maintained of the following Equipments:

Major Equipments:

Jaw & hammer crushers, BallMills,Classifiers,VRM,Rotary kiln,Cooler,ESP and Rotary Packer

Other equipments:

Belt conveyors,Feeders like Apron & Belt,Vibrating Screens,Ball mills, Fans,Bag houses,Air slides,Elevators, DPC,Chain conveyor, screw conveyors and all other materials handling equipments.

Maintain and update information and data in the ERP system. Like MO(Maintenance& operation),(POMS)Purchase request,(EQUP)Equipment History and Ore management system

We can able to know from ERP,It has MO(maintenance & Operation,EQUIP(Equipment,POMS(Purchase Request/Order Details and Ore(Raw materials Consumption Details)

From these module we get Equipment History,Runhours,Lubrication Details,Spare parts consumption/Replacement, wear rate, Maintenance planning,Breakdown Analysis,Preventive maintenance details and Contractor Billing for every particular Equipments.

Job Responsibilities:

1.Responsible for execution of project in scheduled time and meeting the quality within the budgeted cost.

2.Responsible for overall planning and scheduling.

3.Possess excellent interpersonal analytical, troubleshooting and team building skills with proven ability in establishing quality system

My Strength:

Preparing Equipment History like Maintenance schedule,Breakdown analysis, Replacement of spares.and Lubrication chart.

Analysis of the Problems.

Using Problem solving Techniques by Quality circle (QC)

Cost Reduction Analysis

Inventory Control

Spares Management

Internal Auditior for QMS 9001 ( Quality management System) & EMS 14001:1996 (Environment management system) and OHSHS.(Occupational Health and safety)

Operating skills in ERP.

Implementing of 5’s Techniques

Motivation skills

Technical training to Employees

MAJOR SKILLS:

Having enriched knowledge in operation and maintenance of cement plant equipments.

Having experience in cost estimation and execution of projects.

Planning and effective preventive maintenance schedules of various equipments

Proper planning and scheduling of spare indenting.

Man power billing

PERSONAL STRENGTH

Hardworking, Efficient, Enthusiastic & Punctual.

Enjoy working with planning and difficult task.

Can work efficiently as a part of a team and confidant to carry the work independently.

Can handle manpower efficiently.

EXPERIENCE GAINED:

ERECTION AND COMMISSIONING :

From LS crusher to Packing plant all main equipments and Auxilary equipments .

OPERATION & MAINTENANCE OF

L.S.Crusher :Jaw crusher fixed jaw & moveable jaw replacement, Hammer crusher-hammer, rotor replacement & related maintenance work,screening plant maintenance work.Hammmers wear rate monitoring.

Vertical Roller Mill : LOESCHE MILL 56.3+3,Rollers/Tyre,Table segment replacement, Roller, table Robo welding, main process fan and booster fan maintenance, Hydraulic cylinder (master Roller), Classifier Rotor, replacement Truck unloading tippler, Dry fly ash handling system, cooling towers, hydraulic & water pump, gear boxes maintenance work

Ball Mill : FLS : Mill internal diaphragm, liner plate replacement jobs, trunnion and slide shoe bearing, white metal bearing replacement,Rotary air lock inspection, Mill fan & air slide fan maintenance, Bag filter & related maintenance jobs, O sepa separator Shaft seal replacement, rotor replacement and related maintenance

Rotary Kiln:Migration,Daily maintenance,Girth gear alignment and monitoring,Repalcement of girth gear and Support rollers.

Packing Plant :Cement extraction, cement packing & loading and auxiliary equipments:

Stacker & Reclaimer (Liner/Circular): Coal, Fly ash,lime stone, handling

Material Handling Equipment :EOT crane related maintenance, belt conveyor, weigh feeder, Apron feeder, Deep pan conveyor, Elevators, air slide and screw conveyor and all other material handling equipments.

DUTIES & RESPONSIBILITES IN CEMENT PLANT

Improving machines availability, reliability and performance

Spares, materials and man power planning & arrangement

Preparation and execution of time schedule for major stoppage

Analyzing of stoppage report and elimination frequent stoppage

Planning and execution the project & Maintenance work

Erection and commissioning of various equipments

Identifying and developing of indigenous supplier for imported items

Developing drawing for Spares and modification jobs

Passport Details:

Passport No : J 6225846

Validity : From 18.04.2011 to 17.04.2021

Software Skills:

Operating Systems : Windows 2000Xp, MS Dos

Application : MS Office Packages

Personal Details:

Father's Name : A.Velu

Date of Birth : 09.08.1974

Sex : Male

Nationality : Indian

Communication Address : S/o.A.Velu,

97 /100,Andathamman Kovil Street,

Rajapalayam,626117.

Virudhunagar District.

Tamilnadu.India

Salary Details:

Excepted CTC : Negotiable

Notice period : 15 Days

Contact this candidate