PLC, DCS, Integration, Programming, Project handling, Sales

CV: Systems Engineer

Wayeez Ahmed Mob. +965-********.

Email: *********@*****.***.

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A visionary and hardworking automation professional with proven record of 16 years in automation engineering, Instrumentation and control, panel building and complex operations possessing under the sectors of oil and gas sector and Water treatment industry like RO, STP, ETP etc.

Total Years of Experience : 16 Years.

Qualification : B.Tech.

Heights Qualification : M.Tech in Electronics.

Availability Period : One week (Available At any Time).

VISA Status : Transferable Visa 18.

o DCS : Proficient with PCS7 v8.0 Siemens.

Aware with Honeywell Experion –

o PLC : Siemens simatic S7 200,300,400, Festo, Allen

Bradley.

o SCADA, HMI : WINCC/Siemens, RS-View-32, WINCC FLEX,

Career Summary

Proficient in Siemens automation systems. Proficient with both platforms of Siemens DCS system like PCS-7 and Siemens TIA (Step-7) Working with SCADA system like WINCC.

Aware with Honey Well Experion – PKS.

For DCS of Siemens PCS-7 worked on different concepts like Client server configuration, Server redundancy, Long term archeiving, creation of block icons and faceplates, Web Options, and Integration of Project.

Used different calibration tools like HART communicator 375, 475 and signal generator multi meter like Fluke.

Worked with different brands of PLC’s like Siemens, Allen Bradley (RS-Logix 500), and Festo.Proficient with Designing of System Architecture according to client requirements.

Proficient in designing and developing logic PLC codes under different languages like Ladder, SCL, FBD, and CFC.

Having expertise hand in designing HMI screens in different Siemens platforms like WINCC-Flexible and WINCC.

Having expertise hands on different siemens products like S7-400, 400H, S7- 300, 200, ET-200M, ET-200S, Fault tolerent system, Hot redundent sytems and Fail safe systems.

Experienced in Programming of V.V.V.F Drives and connecting them to PLC. Worked with different brands of VFD’s like Schneider, A.B.B, and Mitsubishi. Experienced in card level Trouble-shooting of VFD’s. Commissioned VFD’s upto 150 H.P of power. Communicating from PLC to VFD’s.

Worked with CAS (central archive server) and PH (Process Historian) for long term storing of alarms, process data etc.

Ability of oversee all aspects of the safety systems, Instrumentation & controls systems, involving FEED requirement study, project scope, value engineering, quality management as per specified requirements of the projects. Designing, Implementing and Commissioning of new control loops as per site requirements.

Proficient in making of documentations like P& ID, Philosophy of control and cause and effect, instruments list, flow chart, specification related documentations to end user and conducting meetings with clients for further clarifications. Proficient in making documentation like FDS, FAT and SAT Procedures, from the data provided by the customer.

Participated in relevant meetings, such as HAZOP, LOPA, SIF, SIL, C&E, Design Reviews.

Knowledgeable with the commissioning of Emergency, Isolation and safety Instrumentation, specifically ESD systems, Equipment Isolation, Pump Tripping, Shutdown Valves, etc

Experienced with PID controller, Feed forward and feed Back controller.

Aware about cascade, override and Slipt range controller.

Experienced in Calibration of instrumentation and process control elements. Calibrated instruments include pressure, level temperature, pressure switch, temperature switch control valve I/P converters, limit switch, solenoid valve, Pneumatic valves, flow, conductivity, level and Ph for GF, Telemacanique, HAC, and Siemens.

Conversant with Industrial Communications and Field Buses. (Industrial Ethernet, Profibus, ASI, HART).

Ability to relate to people at any level of management & significant experience working with client, project managers and project team.

Experienced in Presentation of Seminars and Providing Technical training to onsite customers.

Preparing the PM Schedules and reporting periodically, Supervising engineers to perform the task, commenting and guiding sub contractor’s work.

Professional Experience

1.Working as Asst project Manager in Mas Automation, India, from Feb-2011 to Dec 2017. They are system integrators, providing services in all over India specialized in process like Boiler Control and water treatment, food industries.

Responsibilities Handled:

Preparing/Reviewing of the project plan according to the project timeframe requirement. Verification of the Instrumentation and control system according to the Engineering Standards. Designing of Instruments and control system.

Reviewing, guiding integrated project/subcontractor for preparation of engineering documentation.

Designing of System architecture and finalizing PO’s (Process Object / Technological Objects). Customization of Block icons, Faceplates in OS part. Designing of system communication. Integration and Configuration of Automation and Operating stations. Developing of codes in CFC and SFC languages. Compiling and archiving of project. Developing Master data library. Conducting FAT and SAT.

Conducting training to all maintenance Engineers & technicians is provided to ensure that all understand their work and responsibilities as per O&M procedure.

Developing standard operation procedures for maintenance & calibration of complete instrumentation equipment.

Leading project engineering team on automation jobs, company’s point of contact to client on project related activities, project documentation and correspondence. Prepare reports for Operations teams and Client representatives.

Ensuring, with the support of integrated project team, all technical & commercial issues are resolved promptly and minimize impact to the project.

Ensure key interfaces with integrated project team, Suppliers/Subcontractors and Long Lead Packages are in place and effective. Co-ordination between Client, Supplier and sub-contractors. Arranging the kick off meeting with various suppliers and explaining the project requirements.

Assisting site manager/engineer for solution on site.

Resolve work issues and recommend productivity improvement measures.

2.Worked as Sr. System Engineer, Siemens automation specialist (Projects Division) in SILVERTECH MIDDLE EAST FZCO, Dubai, UAE, from Sep-2009 to Jan 2011. They are major EPC and system integrator and solution partner for siemens in the whole Middle East especially for Oil and Gas, waste water treatment, power plants, cements industry, e.t.c.

Responsibilities Handled:

Job involves Analysis, Designing, Implementation and Commissioning of a wide range of software and hardware projects for Oil and Gas / Process Automation industries.

Prepared conceptual and detailed engineering involving preparation of schedule and functional logic diagrams.

Determining the PO (process objects / Technological blocks) count for DCS, from P&ID and SIL analysis. IO allocation, Module allocation, process segregation for IO allocation. Proving all sort of support to Commissioning team. Doing Coding in SFC and CFC for DCS.

Technical review and feasibility study of tender specifications for DCS systems. Handling Client correspondences.

Prepare all necessary documentation for handing over including FDS, SDS, FAT/SAT procedures, O & M Manuals. Conducting FAT / SAT.

Developing a logical function blocks for typical motors, VFD’s, PID controllers, control valves, penstocks, etc.

Preparation and testing of DCS and SCADA screens and PLC programs.

3.Worked as an Automation Engineer (Automation Division) in Corodex Industries, Dubai, UAE, from Nov-2007 to Sep 2009. The Company provides Instrumentation and Automation to Water Treatment in the whole Middle East.

Responsibilities Handled:

Design and develop the system architecture and developing Logic code.

Finding the problems and suggesting the best possible solution.

Accomplishing the installation for reducing human operators at hazardous place. Analyzing P & ID and pointing required IO’s for plant. Troubleshooting of automated machinery.

BOM verification. Initiating for material purchase. Dealing with all the problems related to the Electronic PCB’s. Completely testing and calibrating Instruments.

Designing and integrating complete PLC and SCADA system. Experience in troubleshooting, debugging, supporting & coding programs in production & development environment. Preparing Functional and detailed design specifications. PLC Program development according to the application.

Designing SCADA Graphics, generation of SCADA database, configuring the system, creating & managing PLC & SCADA interfaces with various 3rd party devices like VFD’s, creation of various kinds of reports, configuring SCADA system to accept multi-protocol communications, designing and implementing PLC & SCADA redundancies etc. Conducting FAT and SAT.

Pre-commission and commission of PLC & SCADA systems.

4.Worked as an Automation Engineer (Automation Division) in ECIL, Hyderabad, India since October 2006 to Sep-2007. (The Company provides Instrumentation and Automation to Oil and Gas sector in the whole India).

Responsibilities Handled:

Managed the installation commissioning of HMI and PLC application software development. Examined and analyzed the requirements needed in electrical installation using Siemens PLC’s.

Authored various functional specifications and defined system requirements.

Discuss with client to understand the complexity and devising solution.

Helping the team in troubleshooting during all phases of new product development like, design, development, production support and testing.

Responsible for coordination, development, successful implementation and timely delivery of multiple automation systems.

Preparing technical documentation and reports as per company standard for senior management review. Wiring the control panel and testing with SCADA. Training new joiners about product and End to End cycle of product development.

Worked with different plc’s like CPU-312, 314, 315-2DP, 314C- 2DP, 315C- 2DP, 317. Worked with S7-200 family PLC’s like CPU-216,214.

5.Worked as an Automation Engineer (Automation Division) in Schindler Elevator Co. (German based), Saudi Arabia, from June-2005 to September 2006. (The Company provides Automation to Elevators and Escalators in the whole Saudi Arabia).

6.Worked as PLC Engineer in Galaxy Automation, based in India, from June-2002 to April – 2005.

Technical Skills

Involvement in Project schedule and Cycle.

PLC languages: Ladder, CFC, SFC.

Worked on Integration, Programming and Implementation of PCS7 projects. Worked with software redundancy, fault tolerant system, hot stand by system.

Hand on AUTO CAD, MS-OFFICE, and Windows 7.

Designing of different electrical circuit for control panels. Having experienced hands on commissioning of PLC Systems.

Technical and Professional Training

Training Under PLC programming & Techniques (S7-300) from CETE, Govt of INDIA.

PCS7 advance training from Siemens in Bombay.

Training Under Allen Bradley PLC (SLC 500 Families) Programming and Application ATI, Ministry of Labour and Employment, Govt of India.

Training under SCADA programming (RS VIEW) and applications. From ATI Ministry of Labour and Employment, Govt of India.

Training PLC Programming and application for Hydraulic and pneumatic controls from Advance training Institute (Ministry of labour and employment, Govt of India).

Training AC & DC Electric motors & controls from Advance training Institute

Training in AUTO CAD-(Electrical Design).

Personal Details

Profile : Male, 38, Married, Indian, Muslim

Current Position : Asst. Project Manager (Instrumentation and control).

Current Location : Fahaheel – Kuwait.

VISA (Iqama) Status : Valid – Transferable Visa 18.

Driving License : UAE (Dubai) Valid till 2020.

Availability Period : One week (Available At any Time).

LANGUAGE KNOWN : English, Urdu, Hindi, Telugu, Arabic.

WAYEEZ AHMED

ANEXURE

Projects:

Designation : Asst. Project Manager.

Duration : Jan 2011 to Dec 2017

Project Description: Water treatment Plants, Boiler operation and control, Rubber

Mixing plants and Food processing industry,. – India.

Project names : Aishwarya Food Manufacturing Industry and Food

processing industry. -- India

Systems : PCS-7 Ver 7.0, 7.1, 8.0, 8.1. S7-400, S7-300.

.

Project Description:

Aishwarya traders are one of the food manufacturing companies where I was responsible for complete installation and commissioning of Boiler plant.

Role : As a Sr. System Engineer responsible for Integration. Programming, Configuration of Automation and

Operating Station.

Project Description:

Ekta food corp is one of the corn chips manufacturing company where I was completely responsible for Installation and Commissioning of machine automation and process automation. Designed single pneumatic circuits for machine applications and created the design and details of machine component for pneumatic applications.

2. Title : UMM AL DALKH.

Location : ZADCO, Abu-Dhabi, U.AE.

Role : As a Sr. System Engineer responsible for

Integration, Programming, Configuration of

Automation and Operating Station.

Duration : Dec 2009 to Jan 2011.

Siemens S7-417-4H faults tolerant, & redundant system, Siemens ET-200M OS-Server and OS- Client.

Client : ZADCO (ZAKUM Abu-Dhabi Oil and Gas Company).

Project description:

Umm al Dalkh project client is ZADCO at ABU DHABI they are oil extractors and one of the oil manufacturing company. This project is sub-classified into following fields for the sake of efficient integration of system they are DCS, F&G and ESD. I was performing as complete in charge and responsible for the DCS part which is developed and coded based on PCS7 software (of Siemens brand). I was responsible for managing the development of DCS part which in brief includes system integration, configuration of network and Configuration of Automation stations and Operating stations. I was responsible for coding (developing the program) plant philosophy according to Operational philosophy provided by the client. I was leading a team of engineers who will assist me in doing the HMI part and other aspects of the project. In this project I worked with the following system in Automation side are hot standby fault tolerant redundant system processed by 414-4H, 417-4H CPU’s accompanied by CP-443-1. Operating System is consisting of pair of redundant servers for storing data; OS is also consisting of two OS- Clients and One Archive server with one engineering station. The DCS part also includes integration and commission of 16 remote well head stations.

Engineering experience with Siemens PCS7 includes:

Designing the System Architecture according to client requirement and standards. Integrating system which includes the selection of number of PLC, Communication processors, Input output cards, Power supply and connection between RTU’s. Working with PCS7 includes Creating and managing a PCS7 projects, Configuration of AS(Automation system) and OS(Operating system), Configuration of Plant network connection, Compiling and downloading to AS and OS systems. Conducted Installation and configuration of OS-Servers, OS-Clients, Archive servers, and engineering stations required for PCS 7 platform. Writing PLC programs (codes) under CFC Languages using “Step 7 Simatic Manager version 5.4”. Developing of HMI screens using WINCC.and WINCC Flex Writing PLC programs (codes) under Ladder and statement list Languages using “Step 7 Simatic Manager version 5.4”. Testing of PLC program using Simulators. Developing of operator interface systems.

Conducting FAT and SAT. Worked with different plc’s like CPU-414-4H, CPU-417-4H-systems fault tolerant and redundant system.

Work experience with Siemens and WINCC Scada System includes:

Designing, systems engineering, Hardware systems integration and development of Graphical windows, developing the tags, assigning the tags to the PLC inputs and outputs, animation, creation of data log history, creation of alarms and providing the connection Server to clients and Installation and configuring of PLC RTU, control panels Human/Machine Interfaces (HMI) communications Modems through serial and parallel ports, RS-232, RS-422 construction Estimates Construction Inspection system start-up.

3. Title : Ras-al-Gurab Ro water treatment Plant.

Location : Ras-al-Gurab Island, Abu-Dhabi, U.AE.

Capacity : 40,000 LPH

Role : Integration, Programming, Configuration, Commissioning.

Duration : June 2009 to Sep 2009.

Number I/O : 640 Digital Input/Output and 35 Analog Input/Output.

CPU : Siemens S7-315C-2DP.

Distributed I/O : Siemens ET-200M.

HMI Type : MP-270 10” (Siemens).

Client : ADSSC (Abu-Dhabi Sewerage Services Company).

Comm. processor : CP-341 (siemens)

Commissioning experience with Seimens PLC Side includes:

Downloading the PLC application Program and getting the PLC in Run mode. Downloading the HMI application Program in HMI. Connecting the PLC and HMI and interfacing them. Connecting the Distributed Input output modules and connecting them to PLC to establish the connection between them. Conducting the Loop test. Debugging software at the site and making the Plant to run in normal mode. Making the VFD to response properly according to requirement. Conducting Final acceptance test. Developing operator training and O M manual.

4. Title : Oxy STP (sewage treatment Plant) Plant.

Location, Capacity : Mukhainzy, Muscat, Oman. 10,000 LPH

Role : Integration, Programming, Configuration, Commissioning.

Duration : Jan 2009 to May 2009.

Number I/O : 255 Digital Input/Output and 20 Analog Input/Output.

CPU, HMI Type : Siemens S7-314, MP-270 10” (Siemens).

Client, Comm. processor: PDO. CP-343-1

5. Title : Palm Deira sewage treatment plant (STP).

Location, Capacity : Palm Deira, Dubai. 20,000 LPH

Role : Integration, Programming, Configuration, Commissioning

Duration : Sep 2008 to Dec 2008.

Number I/O, CPU : 480 Digital Input/Output& 28 Analog Input/Output.

Siemens S7-315-2DP.

HMI Type : MP-270 10” (Siemens).

6. Title : Best Water RO treatment plant .

Location, Capacity : Free Zone, Ajman, UAE. 1, 00,000 LPH

Role : Integration, Programming, Configuration, Commissioning.

Duration : July 2008 to Aug 2008.

Number I/O, CPU : 120 DI/DO and 10 AI/AO. Siemens S7-312.

HMI Type : MP-170 6” (Siemens).

8. Title : Pilot Ro water treatment Plant.

Location, Capacity : Al-Mirfa Power Plant, Abu-Dhabi, U.AE.& 3000 LPH

Role : Integration, Programming, Configuration, Commissioning.

Duration : Nov 2007 to April. 2008.

Number I/O : 780 Digital Input/Output and 80 Analog Input/Output.

CPU, Distributed I/O : Siemens S7-317-2DP. Siemens ET-200M.

Client : ADWEA (Abu-Dhabi Water and Electricity Authority).

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