Manufacturing Engineering

Mayur Wakhare

**** ******* **. *** *-*, Middleburg Heights, OH 44130 Mobile: 740-***-**** Email: ************@*****.***

https://www.linkedin.com/in/mayurwakhare Availability: Immediately

Objective: Obtaining a full-time position to challenge and enhance the present skillset for the benefit of organization

Education:

oMaster of Science, Industrial and Systems Engineering [MS] Completed Aug 2016

Ohio University, Athens, OH, USA. GPA: 3.9

oBachelor of Engineering, Mechanical Engineering [BE] Completed May 2013

University of Pune, India. GPA: 3.7, First Class with Distinction

Skills:

oManufacturing and Process: CAD, CAPP, CAM, GD&T, Six sigma, Lean manufacturing, Kaizen, SPC, Process

planning, Control charts, Quality testing, Cost reduction, DFMEA, DVP&R, automation

oApplications: Microsoft Office 2013, Catia-V5, AutoCAD, Pro-E, Unigraphics (NX), Solidworks,

C#, Java, LispWorks, Arena, Simio, MATLAB, Minitab, Polyworks, Bentley Microstation

Work Experience:

Anchor Hocking (The Oneida Group) – Lancaster, OH

Process Engineer August 2016 – March 2018

oInvestigated, analyzed new technologies and existing equipment/systems to determine need for modification improvement and the feasibility of introducing new equipment or processes

oIdentified automation and other projects investments that will drive more efficient operations improving profits and accomplishing a great return on investment

oDeveloped automation project statement of objectives and managed CAPEX project of values $1MM

oCreated dramatic process improvements deploying robots and automation controls to reduce manpower and improve quality

oDeveloped detailed scope of work including breakout by discipline (mechanical, electrical, HMI, motion control)

oPrepared bid-package for the projects, reviewed with team member, released the documents to vendors, finally participated in vendor selection process

oFunctioned as a project leader - developed design of experiments (DOE), data analysis using statistical techniques and co-ordinate with external vendors and project team to fabricate, install and commission the projects

oTrained in Lean, Kaizen Rapid Continuous Improvement Initiatives

oAssist with training production and maintenance employees on equipment use and function

oDeveloped list of process critical variables, monitored and reduced process variation using Statistical Process Control

oWorked with production staff, engineers to develop instructions, validate and improve processes in manufacturing

oEfficient use of Bentley MicroStation, Solidworks tools for plant layout modifications, machine and furnace design

oDetermined design alternatives for tooling, fixturing and optimized for cost, durability and manufacturing goal

oCreated and maintained bill of materials (BOM) for furnace and machine design

oProduct quality inspection with 3D inspection tool FARO (Polyworks) for factory metrology and vision systems

oDeveloped HMI, SCADA system, IIOT on Indusoft with an integration of PLC (RS Logix 500, 5000)

Babcock and Wilcox – Lancaster, OH

Engineering Intern February 2015 - May 2015

oContacted customer plants to acquire data, followed by data analysis and reporting for Diamond Power

oUsed Excel and Visual Basic to develop an integrated steam savings and cost justification spreadsheet

oAssisted mechanical and controls engineers on new product development, design and testing

oAssisted marketing, sales, manufacturing engineers in product launch activities.

operformed design calculations or analysis required for the design of the product, components or sub-system.

Kundlik Automation Pvt. Ltd. - Pune, India

Manufacturing Engineering Intern April 2013 - August 2013

oManufactured automobile, forging components, gear hub, axle hub through CNC and VMC machines

oCreated BOM, setup form with tooling details, work fixtures and work-holding plans hence reduced lead time

oCollected, analyzed production data (SPC data) and reported to supervisor in timely manner

oApplied Lean principle such as 5s, Kanban to reduce the waste and improve the safety

Ohio University – Athens, OH

Graduate Teaching Assistant August 2015 – May 2016

oAssisted Dr. Deering in Database, Object oriented programming, Electronics-Micro-control courses which involves guiding and grading students for designing programming applications using C# and electrical circuits using Arduino

Graduate Research Assistant May 2014 - August 2014

oDesigned and simulated hydraulics, pneumatics for material handling and Robotic systems using Automation Studio

oOptimized pneumatic system by Programmable logic controller (PLC) and Human machine interface (HMI)

oPerformed troubleshooting process on SCARA Robots in the lab

Graduate Research Assistant August 2013 - May 2014

oAssisted in research to Dr. Sormaz in CAD, CAM and Computer aided process planning in Solidworks

oFacilitated manufacturing processes and documentation using CAM application in UG/NX

oPerformed post processing (NC code generation) and optimized tool-path to reduce operation time

Thesis Research:

Automated Setup and Fixture Planning for Prismatic Parts on 3-axis and 4-axis milling machines April 2015 – May 2016

oDeveloping an automated setup and fixture planning module for prismatic parts on 3-axis and 4-axis milling machines with an integration of the existing CAPP prototype (IMPlanner)

oEmploying manufacturing knowledge (feature based design with NX 8.5, GD&T, cost estimation, feature precedence, datum precedence, operation sequencing, setup sequencing, fixture design and configuration) using rule-based system and Java tool for new product development

Research Papers and Publications:

oMayur Wakhare, Dusan Sormaz, Rule Based Automated Setup Planning with Tolerance Consideration, Proceedings of the 12th International Scientific Conference MMA 2015 – Flexible Technologies, Novi Sad, Serbia, 25-26. Sept 2015

oDusan Sormaz, Mayur Wakhare, An Extendable CAPP Knowledge Model and Rule-based Method of Process Selection for Different Manufacturing Features, Proceedings of the 12th International Scientific Conference MMA 2015 – Flexible Technologies, p. 129-136, Novi Sad, Serbia, 25-26. September 2015

oDusan Sormaz, Mayur Wakhare, Rule Based Process Selection for Hole Feature Considering Tolerance Capabilities, Proceedings of the 2016 Industrial and Systems Engineering Research Conference (ISERC), Anaheim, California, USA

Academic Projects:

Ohio University - Athens, Ohio

An Ontology in Manufacturing Domain [Artificial Intelligence] August 2014- December 2014

oBuilt an ontology using Protégé 4 software to show semantic network among manufacturing features, processes, machines and tools in the manufacturing domain

Relevant Coursework:

Manufacturing processes, Computer integrated manufacturing, Lean manufacturing, Computer simulation, CAD/CAM automation, Automobile engineering, Geometric modeling, Project management, Statistics, Artificial Intelligence

Awards and Activities

oCertified in ‘Solidworks’ CAD course at CADD Center, Pune India

oTwo 1st Places at Student Research and Creativity Expo

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