Rohan Halageri Uday

ac5mcm@r.postjobfree.com 480-***-****

OBJECTIVE

Seeking a challenging position as a Mechanical Engineer with solid experience managing various levels of a large-scale project including design, 3D CAD, GD&T, FEA, manufacturing & testing, statistical analysis and product development capability.

EDUCATION

Master of Science Mechanical Engineering – (GPA 3.6/4.0) May 2017

Arizona State University, Tempe, AZ

Bachelor of Mechanical Engineering – (GPA 3.7/4.0) June 2015

M.S. Ramaiah Institute of Technology, India

TECHNICAL SKILLS

3D CAD Packages: SOLIDWORKS, Autodesk Inventor, CATIA, Pro/E, Keyshot, AutoCAD (certified)

FEA & CFD Packages: Nastran, ANSYS (Workbench, Icepak and Fluent), ABAQUS

Programming Languages/Applications: C, C++, Python (Algorithm and Data Structures), SAP, MATLAB, Salesforce

Related Courses: CAD, CFD, Finite elements analysis (FEA), Lean Manufacturing, Manufacturing processes, Statistics and Probability

Soft skills: Written and Verbal Communication, Multi-tasking, Time management, Motivated, Enthusiastic

PROFESSIONAL EXPERIENCE

Mechanical Engineer, Sentek Dynamics - San Jose, USA

•Performed Vibration, Thermal and Environmental (HASS, HALT) tests to determine reliability of automotive components.

•Designed test fixtures and performed FEA analysis to determine modal frequencies and shapes

•Developed electro-mechanical systems from concept lead it to production.

•Introduced to Kanban, Just in Time and other TQM concepts.

•Trained in customer support, DVP&R, Six-Sigma, DFM and FMEA.

•Worked in a cross functional team and helped design accessories reducing unit cost by 10%.

Mechanical Engineer Co-op, ISRO (Indian Space Research Org) - Bangalore, India

•Gained competency in NX & Solidworks, MSc Patran, and Nastran to produce detailed CAD designs in a LINUX environment of the conceptualized landing gear in deployed and stowed configuration.

•Performed vibration tests which estimated the natural frequency of the Lunar Lander Leg mechanism in stowed to be 36.5 Hz – 76 Hz and deployed configuration to be 47.5 – 91Hz in the first 6 mode shapes.

•Conducted stress-strain analysis on the Landing gear to determine the stresses and strains induced.

•Reduced payload by 15% by material selection and design optimization.

Manufacturing Intern, BOSCH – Bangalore, India

•Performed Statistical Process Control and determined Cp & Cpk values for common rail pumps to determine the process capability.

•Developed fixture designs for common rail pump housing using Creo and used ANSYS to determine the forces induced.

•Hands-on experience with Castings, Plastic Injection Molding, Sheet metal, Lathe and Manufacturing operations.

ACADEMIC PROJECTS

Product Development

•Designed a Pill Dispenser mechanism to actuate dispensing. Integrated IoT sensors with the mechanism to make the pill dispenser smart. Developed a prototype for actual testing using rapid prototyping, machine shop tools.

Structural optimization

•Designed B-Pillar of the car using CATIA. Side crash test was performed using ANSYS and used FEA to generate a data set of stress and deformation as per FMVSS.

•Applied Monte Carlo method to determine the reliability. Used Matlab to perform multi-variate regression analysis, obtained scatter & residual plots for any checking any irregularities.

•Created ANOVA tables, sensitivity plots and performed K-S & Chi-square tests to predict the distribution of the output variable.

Finite Element Analysis using MATLAB and ABAQUS

•Developed finite element MATLAB code to study the effect a rotating ball at the end of a steel rod. Verifying the answer obtained using ABAQUS. Studied of heat transfer across a slab and developed MATLAB code to simulate the conditions.

Automatic Feature Recognition – C++ Application for CAD feature recognition

•Used ACIS engine in conjunction with a console application made using Visual Studio C++, to automatically detect features like boss, holes, slots, etc. from the part file. The program uses topological & geometrical attributes and links them using Face Adjacency graphs & linked lists.

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