Mechanical Engineer Design

Rajan Kumar

*****.*********@*****.*** 949-***-**** https://www.linkedin.com/in/rajankumar2018/

Professional Summary

* ***** ** ********** ** the engineering industry, particularly in design, development, manufacturing, management, and maintenance of projects * Proficient in modeling using AutoCAD for 2D, SOLIDWORKS and CREO for 3D models *Hands on experience in manufacturing, assembly and testing of customized and complex design *Exceptional knowledge of machine tool construction and design and also of machine like CNC, Milling, Lathe, Tool dies, Jigs, Fixture, Drilling, 5 Axial Milling Machine, etc. Skills

• Six Sigma Green Belt

• Problem solving Methodology

• Designed and Developed

Products and Tools in

SOLIDWORKS, CREO, AutoCAD

• Quality Control Management

• APDL, GD&T, BOM, DFM, DFA,

DFSS Teamworking Skills

• CNC, 5 Axial Milling Machine

• Effective Technical skills

• Manufacturing operations &

process layouts and execution

• SAP ERP 6.4 MM, PP, SD, DP,

SNP, MS-Office, MS-Project

• Abaqus, Ansys, Hyper mesh

Work Experience

Isenberg Bath Corporation, Irving, TX, USA (Mechanical Engineer Intern) Feb 2018 - Present

● Designed, prototyped and developed new products, models, Jigs and Fixture using SolidWorks and 3D printing in accordance with GD&T

● Managed all phases of the design process for a multitude of products, components, parts, assemblies and subassemblies, including drafting, dimensioning, tolerancing, prototyping and documenting results.

● Interacted with affiliated vendor associates across India, Germany and China for new Developed design for production CERATIZIT India Pvt. Ltd., Faridabad, India (Product Design and Manufacturing Engineer) Jul 2013 - May 2016

● Initiated, designed, developed and delivered over 30 tooling projects and managed OEM specific activities for automation manufacturing industries like Escorts Group, General Electric, Marathon Motors, Suzuki Power, Andritz Hydro, etc.

● Designed complex and customized cutting tools to enhance the productivity of machine that help in reducing the cycle time of process by 15 % to 20 % which results in savings in machining costs

● Generated savings of $ 700,000 for the firm by making amendments and improvements in manufacturing processes by implementing amendments in designs of cutting tools etc.

● Done GEMBA Collaborated with other engineers and individual to solve and define the developmental problems as a leader or sometime as a member of team

● Conducted tests, identified deviations & made relevant modifications to stabilize products & operation process

● Collaborated with team of 10 engineers and cross functional department to resolve system malfunctions implement operating protocols and provide necessary technical information Jindal Stainless Ltd, Hisar, India (Process Improvement Quality Engineer Intern) Jun 2012 - Dec 2012

● Studied and gained knowledge about Engineering Drawing & Manufacturing operation of every workstation

● Analyzed the data collected on processes control and product inspection using different methodology to improve quality of product and Process by using 7QC tools, Kaizen etc.

● Improved manufacturing processes to reduce production cycle time and enhanced productivity and quality of products Education

M. S.- Mechanical Systems Engineering Management, University of Texas at Dallas, US Expected Aug 2018, GPA: 3.5 B. Tech.- Mechanical Engineering, YMCA University of Science and Technology, India Jun 2013, GPA: 3.6 Academic Projects

Falcon Jet Bio Inspired Design for Private Transportation Aug 2016 - Dec 2016

● Designed the wings and the bag of a jetpack (SOLIDWORKS & CATIA) and implemented some of the movements that were not being used before by hydraulic actuation

● Executed Flow and Stress simulation on assemblies and static structural analysis and kinematic analysis using SOLIDWORKS Design of Autonomous Driving system for Hybrid Vehicles Jan 2017 - Jun 2017

• Implemented System Engineering tools for the Autonomous Driving system for Electric Vehicles

• Worked with a team to develop Work Breakdown Structure, Integrated Master Plan and system architecture using MS Visio to accomplish project objectives and deliverables

• Performed thorough Design Failure Mode Effect Analysis(DFMEA), RVTM (Requirements Verification Traceability Matrix), Pareto Analysis, Fault Tree Analysis and Root Cause Analysis for the system FEA analysis of Cantilever beam & composite structure using T3 and Q4 meshing Aug 2016 - Dec 2016

• Used ANSYS APDL to analyses plane stress beam for T3 and Q4 element & also performed a convergence study for the model in terms of principal stress

• Developed T3 and Q4 element FEM code to analyses the beam to calculate stress and deformation of each element and node respectively in MATLAB and also compared the result of ANSYS & MATLAB on a log-log scale plot

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