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Engineer Mechanical

Farmington, Michigan, United States
May 23, 2018

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Email: Phone: 248-***-****



Six Sigma / Lean Manufacturing / Geometric Dimensioning & Tolerancing (GD&T) / Supply Chain Management

Six Sigma Green Belt Experienced and Self Driven, Manufacturing Quality Engineer with a diverse skill-set, proved track record of improving quality. I am a Professional Problem Solver, delivering productive and profitable results utilizing the skills I attained as an Industrial Engineer and heuristics of a Mechanical Engineer both backed up by Master’s and Bachelor’s degree respectively


Manufacturing Quality engineer

Integra technologies, Delaware Jan 2016 – Apr 2018

Actively involved in APQP, PPAP, and supported with Product Engineer, Supplier Quality Engineer and Plant Quality

Participated and supported Quality Management System (QMS), maintained quality manuals and quality procedures, lead and managed continuous improvement programs with poorly performing suppliers

Implemented Lean and Kaizen manufacturing principles, assisted in performing Pareto, Fishbone and Poka-Yoke Techniques, and Problem-Solving Techniques such as 8D, 5W, 7S, 5P

Co-ordinated with various departments and supported the several processes which include inventory control and process/ product evaluation and solved supplier challenges to ensure success and customer satisfaction

Conducted several quality assurance tests and utilized statistical tools to assess process and product capability

Production Process Control engineer

Sri Mahalakshmi Industries Pvt Ltd, Hyderabad Jun 2014 – Jul 2015

Developed solutions for new and existing products to meet customer and manufacturing requirements

Identified manufacturing process improvements which improved capability and performance of the plant

Analyzed and recommended all cutting tools with the proper speed and feeds for CNC programs

Improved process operations cost and reliability through improving existing PLC and DCS programs and through implementing PLC and DCS programs

Implemented continuous improvement of assembly lines resulting in improved productivity up to 100%

Measured and checked products as cavities, molds, parts for correct shapes, dimensions and other specifications using Micrometer, Vernier caliper, Depth-micrometer

Mechanical engineer Intern

Diesel Loco Shed Indian Railways, Kazipet May 2013 – Nov 2013

Implemented Design alternations and optimization to improve the efficiency of the trains

Participated in spring suspension Design and Manufacturing department

Worked with R&D department in design optimization of spring for reducing the vibration in trains


Technical skills: Lean Manufacturing, Six Sigma, Geometric Dimensioning & Tolerancing (GD&T), Fishbone Diagram, Kanban, Poka-Yoke, 5S and Kaizen, VSM, TQM, QFD, DMAIC, SPC, APQP, DFMEA, PFMEA, Quality Management, Design of Goods and Services, Layout, Scheduling, Project Management, Inventory Management, Supply Chain Management, Process Capability, Inventory Management, Root Cause Analysis, Corrective Action (8D), Maintenance, Calibration, Testing, Mistake Proofing Techniques, Control Charting, Capability Analysis, Continuous Improvement, Agile SCRUM, Business Etiquette, Workflow Optimization, Supplier Audits, Fabrication, QA/QC, AutoCAD, Pro-E, MATLAB, Simulink, Minitab


Six Sigma Green Belt – Management and Strategy Institute – 11484338 Nov 2017

Fundamentals of Automotive Functional Safety Control Systems ISO 26262 – SAE International - 1003713 Feb 2018


Fundamentals of Functional safety ISO26262 Feb 2018

•ISO 26262 standard application on Electronic throttle control system (Driver Assistance System)

•Knowledge in developing item definition, HARA, Automotive Safety Integrity Level analysis (ASIL)

•Developed the documentation of functional safety and technical safety concepts including risk analysis, ASIL decomposition, subsystems, FMEA, Test cases and Fault tree analysis

•Tested functional safety of ETC system and drafted technical report

•CAN communications (J1939 Protocol), code generation, controls theory and application

•Flashed engine controls and machine control software on ECMs (Electronic Control Modules)


Master of Science in Industrial Engineering Management Aug 2015 – May 2017

Trine University Indiana 3.9

Bachelor of Science in Mechanical Engineering Jun 2010 – Apr 2014

Kakatiya University Warangal 3.8


CNC operations with ROBOTS Feb 2017

Implemented gripper and motion control operations with FUNAC, ADEPT550 and SCORBOT robots also done the operations for FUNAC robot with teach pendent programming and running operations in automatic mode

Designed CNC codes and implemented various operations with Tormach PCNC 770

Using Solid works to design a part and load to CAM Works generating the NC codes

PLC interfacing with the robots and other components by creating a ladder logic program in PLC using I/O, counters and timer’s instruction

Logistics Optimization for Water Supply Jan 2017

In the third world country water is transported to scarcity area by truck or other vehicle from reservoir to different location at the time of need. So hence by using the tools of Deterministic optimization we optimized the total cost of transportation

Formulated different constraints like capacity, distance, route, selection of optimized route for different trucks and the objective function was to minimize total transportation cost

Solved the problem by running in excel solver and thus formed the optimized route and optimum total cost

Motor grader assembly line optimization using lean tools Nov 2016

Efficient Line balancing with minimal Non-value-added Time using lean tools

Break down Cycle time vs Takt time evaluation, 5S Methodology, Cause effect diagram, root cause analysis and Poka-yoke helped in efficient problem solving

Usage of 5S methodology ensures smooth running of processes and maintenance with minimal time loss and maximum value addition

MRP Decision Support System – Production Planning Sep 2016

Made use of MS Excel to maximize the profit by minimizing the inventory

Reduced the overall operational cost by maintaining low inventory levels.

Developed appropriate model for the effective forecasting of demand with the minimum possible variation

Delivery Route Optimization of a Water Hauling Process Jun 2016

Minimized the transportation cost while optimizing the delivery route of supply of water by the corporation from a reservoir to different societies in a city

Applied supply chain management

Time Reduction of Updating the Weekly Safety Observation Report Mar 2016

Familiarized with the overall process of writing the safety reports by the Supervisors.

Used VSM and 5S analysis to reduce the complexity of reports which lead to better decisions in the company


Statistics and quantitative methods, Business strategy and Decision Making, Operations strategy and Management, Lean Enterprise and Quality Management, New product development and innovation Strategies, Project Management, PLC and Automation Control Systems, Robots and CNC in Automated Manufacturing

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