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Manager Maintenance

Location:
Coimbatore, Tamil Nadu, 641043, India
Posted:
May 21, 2018

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Resume:

CURRICULUM VITAE

S. Ramaswamy

*/**, ******** ****** (near car workshop)

B.K Pudur, Kuniamuthur – Post, Coimbatore – Dist,Tamil nadu, India Pin code-641 008

E-mail :ac5jou@r.postjobfree.com, ac5jou@r.postjobfree.com Ph-+91-887*******

Date of birth – 07-06-1966 ( 51 Years)

Objective :

To achieve a suitable position in an Organization so that the skills and abilities could be harnessed in a way that Organizational as well as my goals could be achieved.

Presently working

WORK EXPERIENCE : 29 years ( 15 years in india, 14 Years in Kingdom of Saudi Arabia,Oman & Kenya)

Mar-16 to Nov’16 :

Organization : Rai cement Ltd, Kenya

Designation – Mechanical Engineer(Head of project Mechanical )

Detailed role description

-Overall responsibilities for the Maintenance function at the plant.

- Developing the MIS as per management requirement

-Conduct root cause analysis of machine related problems, evaluate Engineering loss time and derive measures to prevent the loss

-Planning and execution of proactive regular and shutdown maintenance including planning manpower, spares and time schedule.

-Coordinate effectively to carryout Preventative Maintenance, Time Base Maintenance, Condition Base maintenance etc.

Aug-14 to Jan-16 :

Organization : Construction Materials Industries & Cont.SAOG,Sultanate of Oman(CMI)

Product – Quick Lime, Ground Quick Lime & hydrated Lime

Designation : Senior Maintenance Engineer (Acting plant Manager)

(Responsible for Plant Maintenance - Mechanical, Electrical & Instrumentation)

Detailed role Description

-Plan & Develop the maintenance activities of the plant.

- Co-ordinate with all Engineers(Mechanical,Electrical & Instrumentation)& plan preventive Maintenance

-Monitor & Control the work force and reduce the over time.

-Assessing the needs of equipment replacements, spare parts

-Assessment of the required tools for the maintenance of the equipment

-Adopt and implement a detailed maintenance plan to minimize failures resulting in stoppage of work

-Train the maintenance staff

-Keep updated with the upcoming versions or latest machinery required in the organization

-Replacing the spare parts of the machines as and when required

-Responsible for performing routine maintenance

-Responsible for maintaining an inventory for the requirement of spare parts

Maintenance of Different Equipment Like, :

Common Equipments : Vibro Feeder, scrappers conveyor, conveyors belts, Bucket Elevators, Screw conveyors, Weigh feeders,Skip loader,Chain conveyors, Bag filters, etc

Crusher section Like Crusher –Cone crusher 100 /H (England),Dynamic hammer crushers 100T/H,

Kiln section VSK Kiln(TERRUZZI FERCALX SPA,ITALY & WEST PYRO) like Replacement of Kiln shell, Replacement of Burner Beams, Fans, Hydraulics & LPG Gas station

Mill section- Ball Mills–,Seperator,Cyclones, Seperators,Hydrators,Premixer, Fans & Roller Mill

Aug.-07 to Aug - 13 :

Organization : Najran cement company, Kingdom of Saudi Arabia.

About Organization :

Najran cement company. Is a premier organization in Cement Production having 3 units under operation of total capacity 15500 TPD

Designation : Engineer Mechanical (Section head)

Detailed role Description

1.Plan and execute initiatives for all the above output and reducing cost of production.

2. Planning and execution of proactive regular and shutdown maintenance including planning manpower, spares and time schedule.

3.Down time analysis and preventive measures for future.

4. Cost reduction by carrying out modification and improvements in the process.

5. Ensuring quality of product going from department as per internal quality norms.

6.Assessing self development needs and taking action on improvement areas identified.

7. Assessing performance of subordinates and providing necessary feedback for their development.

8.Training and development needs analysis of subordinates and communication to manager and HR.

9. Other additional assignment as entrusted by the management .Like ISO,TPM

Type of desig & Jobs : Head of Department – Crushers, VRM, Cement Mills ( Ball) & Kiln

Maintenance of Different Equipment Like, :

Common Equipments : Apron feeders,spillage scrappers conveyor, conveyors belts, Bucket Elevators,Belt Elevators, Screw conveyors, Air slides, Weigh feeders,Deep pan conveyors,Chain conveyors, Bag filters, etc

Crusher section Like Crusher – 1200 TPH,HAZEMAG – Germany(Single rotor Impact),Dynamic hammer crushers – 700/450/250 TPH – China, Stackers -1500TPH (Circular) – reclaimers-600TPH(Circular), Stacker – 450TPH(Linear),Reclaimers – 300 TPH ( Linear) & Hydraulic systems

Raw mill section –VRM –GEBR-PFEIFFER – MPS5000B & MPS4000B, Classifiesr, Fans & Hydraulic system

Kiln section – like Replacement of Kiln shell, supporting roller,thrust roller, Dip tubes, Grate cooler with hammer breaker(Claudius peters) & Fans

Cement Mill section- Ball Mills– China-160 Tph,Seperator – O sepa & hydraulic system

RO Plant - Cooling towers, Chillers, pipe line work, Water pumps

August 86 to Aug-07 :

Organization : ACC LTD.

Designation : Various Designation – left as Shift in charge

Type of Desig :Maintenance work shop in charge at cement plant (deputed to Yanbu cement company,KSA from Oct1988 to Aug 1994 Maintenance work shop incharge), work shop in charge at ACC Machinery company Ltd & shift incharge In Rawmill section at ACC,Madukkarai

Job Description in Maintenance

Type of Jobs :In Maintenance workshop -overhauling of gear boxes, Different types of pumps, Classifiers,compressors, Blowers, Replacement of crusher hammers,Machining work like reconditioning of cement machinery spares etc..

In Plant –Like Replacement of Bucket Elevator chain,Reclaimer chain, Mill liners, crusher Blow bars, Chain conveyors, supporting rollers, thrust rollers,Dip tube,Trunion bearing etc.,

In ACC Machinery company (Subsidiary of ACC Ltd)–(This company is for only cement machinery Fabrication,repair,Manufacturing,Erection & Commissioning) Like Fabrication of Ball mill,FK Pumps, screw conveyors,Fabrication & Replacement of Kiln Shell, Ball mill shell, Cast & Machining of Trunions,Fabrication of Elevator buckets, Clinker crusher disc(Machining & fabrication),Recondition with Machining work like supporting roller shaft worn out, worn out trunions, worn out brg housings, worn out VRM Journals (Roller housing) etc.,

Raw Mill section – Ball mill 100 TPH, seperator, Fans, Bag Filters & Hydraulic system

Academic Profile :

Diploma in Mechanical Engineering (3 Years course)from Government polytechnic Tamil nadu.

Diploma in Vocational trade –(Machine tool 3 years course ) – ACC Engineering institute Kymore M.P

11th-From Tamil nadu Board

Training :

Regional training center - Op. & Optmsn of Ball mill Grinding system

Co-Curricular Achievements :- :

Received “Award” from Government of Tamil nadu by Hon’ble Minister of Industries for the improvement job done in the year 2001 at ACC LTD.

Emolument (P.M)

Present

Basic

USD 3500

HRA / Accommodation

COMPANY-FURNISHED

LTA

FOUR ROUND TRIP TICKET PER YEAR (Family status)

Medical

COMPANY

PROFESSIONAL REFERENCES

1.Mr. Kiran Badkar – Manager technical – Yanbu cement company-kSA-009**-*********

2.Mr. Y.S Rao – Deputy project Manager - Najran cement company-KSA-009**-*********

3.Mr. Munusamy Murugan – General Manager – Dangote Cement Ltd – Nigeria

Certified that all the information given in this application is true to the best of my knowledge.

1) Should any information stated by me in this application be incorrect, my employment with you is liable to immediately termination without payment of any compensation thereof.

2)I declare that I have not been convicted previously by any court of law

3)Should there be any changes in the particulars given by me in this application, I shall immediately inform HRD / Personnel Department about the same.

Regards,

Sethu Ramaswamy



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