Mechanical / Industrial Engineer

RAHUL RAJ PERUMAL RAJAN

Phone: +1-316-***-**** E-mail: *****.************@*****.***

Industrial Engineer (PMP certified) with Six Sigma green belt and experience in CAD who can truly bring a diverse skill set and creative drive to the shop floor. Seeking a challenging position where I can leverage my knowledge for a mutually beneficial relationship with the company. Education

Master of Science - Industrial Engineering December 2017 Texas A&M University- Kingsville, Texas CGPA: 3.83/4 Bachelor of Engineering - Manufacturing Engineering May 2016 Anna University, India CGPA: 4/4

Technical Knowledge

Lean manufacturing, Supply chain management, Risk management, Project management, JIT manufacturing, TQM, Kaizen, Value stream mapping, Time and motion study, CAD, GD&T, Additive manufacturing, DFM, Nano-manufacturing, Industrial robotics, NDT, PFMEA, Automotive components, Composite manufacturing. Certifications

• Six Sigma Green Belt certified by Anna University-TVS motor company.

• CATIA for Computer Aided Design from Anna University-Federal Republic of Germany

• Project Management Professional certified by Texas A&M University-Kingsville.

• AutoCAD for 2D/3D product designing and making plant layouts certified by Udemy. Tools/Software

• SOLIDWORKS for CAD, CAPSTurn/CAPSMill for CNC machining.

• PATRAN and NASTRAN for FEA and FMEA.

• Arena for plant layouts, automation and scheduling.

• Minitab for statistics, Lindo for optimization and SAP Materials Management.

• Programming languages SAP ABAP, C/C++ and multimedia software “FLASH”. Work experience

Production Planning & Control Engineer, Sarang Auto Parts Pvt Ltd August 2015-July 2016

• Scheduled activities and made production plans based on Hiejunka to meet delivery requests.

• Created BOM using SOLIDWORKS and monitored the consumption of raw materials.

• Conducted continuous improvement activities by using SPC tools- pareto charts and root cause analysis, time & motion study and other lean techniques.

• Monitored weekly quality rejections and was involved in Quality Assurance and improving Equipment efficiency using TPM.

• Conducted cost analysis to find break-even point for purchasing SPM for drilling and boring operations.

• Developed and maintained process documentation - Process flow, PFMEA and Control plans.

• Programmed G-codes and M-codes for CNC machining of spindle and shafts-front axle for tractors. Industrial Engineer Intern, ANS Oxygen Pvt Ltd January-July 2015

• Analyzed, modeled, evaluated and simulated an improved layout for the plant, to reduce material handling cost and optimum utilization of space, which resulted in 43% reduction in the product movement.

• Identified bottle necks by calculating the takt time for both on-season and off-season demand.

• Researched and contributed to development projects to meet future demands.

• Analyzed the production flow with ARENA simulation to check the cycle time of the operation. Projects

Generation of micro-holes in SS-304 by ECMD setup

• Conducted research on eco-friendly and neutral electrolytes as a substitute for the traditional acidic electrolytes used in ECM for drilling hard-to-machine materials, used in aerospace industry.

• Analyzed the output parameters-MRR, circularity and surface roughness by varying the input parameters- electrolyte concentration and supply voltage and determined that NaCl is a viable eco-friendly alternative. Large-volume sterilizer for college cafeteria

• Designed an ergonomic large-volume sterilizer for the college cafeteria by using SOLIDWORKS.

• Fabricated the design with SS sheet metal and carried out cost-benefit analysis which showed that the design was 50% cheaper than the conventional sterilizers in the market. Exterior wall painting machine-prototype

• Designed a prototype to increase the safety of exterior wall painting and to achieve uniform coating.

• The prototype is operated by use of motors and has 3D motions so that it can paint all contours. Reduction of emissions in SI engines by water injection

• Reduced the CO and HC emission by using water injection technique in the four-stroke petrol engine.

• Water injection resulted in reduction in knocking, fuel efficiency improvement and aggressive ignition. Automatic retrieval of side-stand mechanism of motorbikes

• The side stand was made to automatically retrieve to its locked position based on the tilt angle of the bike and the ignition of engine.

• The prototype was made by connecting the ignition switch and the tilt sensor with the AND gate chip. Management/leadership skills

• Human Resource Head, Students Association, Anna University from July 2015-April 2016.

• QMS Head, Association of Manufacturing Engineers, Anna University from July 2015-April 2016.

• Organized RC car racing event under the patronage of UNESCO from June 2015-November 2015.

• Designed the chassis and wishbone of my RC car using SOLIDWORKS which I used for competing in events.

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