instrumentation and control engineer

MAHMOUD IBRAHIM EL-GEHINY

PERSONAL DETAILS

Date of Birth : 21\06\1985.

Mobile : (002) 010********.

(002) 012********.

Nationality (city) : Egyptian (Alexandria).

Marital Status : Married .

Gender : Male.

E-mail : ***.******@*****.***.

Career Objective

I am looking for a good position in the field of instruments and automation in a prestigious company where previous skills and capabilities can be put to efficient use. I possess effective organizational skills and the ability to supervise a team and develop the final output. EDUCATION

BSc in communication and electronics Engineering, Faculty of Engineering, Alexandria University. Egypt. (2008)

WORK EXPERIENCE

3) Instrumentation and Control second engineer

Amrya Petroleum Refining Company (APRCO)

01/01/2016 – present

Working in utility unites (Nitrogen unites, steam production unites and compressed air unites)

Prepared and submitted project budget and managed scope reports.

Ensured timely completion of work in coordination with other relevant engineering disciplines.

Evaluated and reported to management on vendor drawings and data.

Contributed to development processes via interdepartmental monitoring.

Develops scopes of work for instruments and control systems. 2) Instrumentation and Control first engineer

Amrya Petroleum Refining Company (APRCO)

01/10/2013 – 01/01/2016

Worked in utility unites

(Nitrogen production unites, steam production unites, and compressed air unites)

In charge of all of instrument execution activities at the site in following units:

(water treatment, cooling towers, Boilers, main control room)

Conducted instrument troubleshooting during commissioning and checkout processes.

Performed all design reviews for team consideration in regular meetings. 1) Instrumentation and Control engineer

Amrya Petroleum Refining Company (APRCO)

27/10/2009 – 01/10/2013

Worked in utility unites

(Nitrogen production unites, steam production unites, and compressed air unites)

Supervised maintenance of equipment installed at Utilities plant

Generated loop and I/O diagrams and installation details, and wrote scope of work Responsibilities:

Leading a team of five instrument technicians.

Reporting periodically to Instrumentation Manager; preparing P&I, PM and CM reports.

Troubleshooting the totally integrated automation TIA from Siemens (PLC Simatic S7 400 + SCADA WINCC) software and hardware.

Troubleshooting the totally integrated automation TIA from ABB (DCS 800xA v5.2) software and hardware.

Planning required up gradation for instruments to achieve production quality and cost minimizing.

Maintenance and calibration of pneumatic control valves (Samson, Masoneilan, Flowserve and part turn actuated valves (Auma, Flowserve

Maintenance and calibration of different analyzers : Conductivity, oxygen (servomax) .

Maintenance and calibration of transmitters PT, LT, TT, DPT,FT (Emerson, Rosemount, Foxboro, Honeywell, ABB, Siemens

Ensure Spares balance and inventory control for all instruments’ spare parts. PROJECTS :

General overhaul of Boiler 4 (2010):

Maintenance and calibration of transmitters PT, LT, TT, DPT,FT.

Maintenance and calibration of pneumatic control valves and part turn actuated valves

Replace the defective instruments with new ones.

Troubleshooting the totally control system (classic control) maintenance and testing relays, timers and contactors.

Nitrogen planet DCS system project (2010 - 2011): 800xA system v5.2

Pre-startup phase :

Installing the panels, cables tray and cables.

Maintenance and calibration of transmitters PT, LT, TT, DPT,FT

Maintenance and calibration of pneumatic control valves and part turn actuated valves

Replace the defective instruments with new ones.

Commissioning activities and reviewing the system manuals,spare parts lists, Draft Instruments maintenance procedures necessary for Plant operations

Operational phase :

Testing, maintaining and modifying the Control system.

Diagnose problems and consults with others on solutions to unusual, difficult, or complex tasks

Boilers and water treatment planet DCS system project (2016 - present ) : 800xA system V6.0

pre-startup phase :

Installing the panels, cables tray and cables .

Testing and calibration of transmitters PT, LT, TT, DPT,FT

Testing and calibration of pneumatic control valves and part turn actuated valves

Commissioning activities and reviewing the system manuals, spare parts lists, Draft Instruments maintenance procedures necessary for Plant operations.

New cooling tower unit (2016-present) :

AC500 system

pre-startup phase :

Installing the panels, cables tray and cables .

Testing and calibration of transmitters PT, LT, TT, DPT,FT

Testing and calibration of pneumatic control valves and part turn actuated valves

Commissioning activities and reviewing the system manuals, spare parts lists, Draft Instruments maintenance procedures necessary for Plant operations. Summary of Skills:

About 8 years of experience as an instrumentation engineer in detailed maintenance, commissioning and development co-ordination of instruments and control systems in Amrya petroleum refining company ( APRCO) (utility plant).

Configuring and faults diagnosis of DCS, PLC, SCADA, Analyzers and Control Loops.

DCS : 800xa ABB V5.2, V6.0

PLC : Siemens Simatic S7 400, S7 300

SCADA : WINCC/Siemens, CoDeSyS /ABB

Installation, calibration and loop checking of the field instruments (Emerson, Rosemount, ABB,,Honeywell, Yokogawa, Siemens,

Maintenance and calibration of the control valves (Pneumatic, Part turn of Siemens, Samson, Auma, Masoneilan, Flowserve

Designing, Implementing and Commissioning of new control loops as per site requirements.

Review of control philosophy, P&I diagrams, cause & effect diagrams, instruments list, flow chart

Familiar with engineering standards ISA, IEEE, ANSI, IEC, API.

Preparing master data sheet for PM / RCM schedule; ensuring safe and efficient performing of field Instruments.

Performs Root Cause Analysis ( RCA ) of failures.

Spares balance investigation and inventory control for all instruments spare parts.

Ensures maintenance tasks are completed by the Technicians as per Work Orders generated.

Ensures the reports on maintenance is done and documented.

Generates reports as necessary for the maintenance done.

Plans for and ensures that maintenance on all I&C equipment is in accordance with OEM manuals for the equipment.

Along with the Maintenance Manager, ensures I&C equipment maintenance planning is correctly scheduled so that all equipment is maintained as per OEM recommended intervals.

Reviews I&C Maintenance Procedures and suggests improvements.

Supports reliable and accessible 24-hour engineering callout functionality.

Attempts all possible means of reducing equipment downtime and ensuring high plant availability.

Performs troubleshooting activities as necessary to determine failure conditions and rectifies any defects found.

Records and reports all rectification jobs undertaken to the Maintenance Manager.

Generates reports on equipment failure.

Works with Plant Operations Personnel to resolve problems encountered with I&C equipment.

Excellent communication interpersonal skills.

IT Skills

Operating systems : Windows XP, 7, 8, 2008 Server

Programs : Microsoft Office Tools.

AutoCAD : good

PLC Programming : Ladder Diagram, SFC .

Control Programs : Siemens WINCC, DCS 800xA,CoDeSyS

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