Thomas M. Kohloff
MP & L with extensive experience in all facets of JIT manufacturing in high volume operations. Experienced with logistics, materials management, master scheduling of work-in-process, finished goods, and warehousing operations. Also, production planning and control, with purchasing familiarity. Design and management of domestic and international transportation networks in Canada, Mexico, Europe, China, and India. Negotiated tariffs for domestic and international transportation. Managed operations with multi plant responsibility. Proven team oriented leadership. Earned reputation for contributing positively and quickly to bottom line objectives.
Benteler Automotive, Auburn Hills, MI February 2015-Nov 2017
Sr Supply Chain Planner
Support production at 8 North American Manufacturing and Assembly locations
Assist in creating $42 million annual budget
Develop and report transportation KPIs monthly
Coordinate transportation with suppliers for new product line launches at Benteler plants
Oversee delivery of 175 sea containers a month to five different Benteler plants
Create and monitor lanes for international suppliers to ensure on time delivery to all plants
Track inventory levels for international suppliers using SAP
Manage carrier Fuel Surcharge program
Work with plants to resolve carrier issues
Track expedited transportation cost, reduce and/ or eliminate when possible
Attending to personal family issues Oct 2012-Jan 2015 Actively seeking employment since May 2014
Magna E-car, Rochester Hills, MI July 2010-Sept 2012
Manufacturer of electric motors and other components for alternative fuel vehicles.
Supply Chain/Inventory Coordinator
Used organizational skills to develop and measure daily actives of inbound and outbound domestic and international shipments where no process existed
Created system for identifying, tracking and storing of material
Received material into BaaN for payment processing
Determined Schedule B(HTS Codes) classification for international shipments
Managed A.E.S. for international shipments
Reduced transportation cost 28% in first year
Resolved customs issues with brokers
Certified by Lion Technology in shipping hazardous material
Managed RMA process
Managed premium freight movement and costs
Established, monitored, and maintained inventory levels for critical part
Inventory accuracy over 98%
Scheduled and oversaw usage of company owned vehicles
Established maintenance program for critical equipment
Created and managed Hi-Value parts Crib that had 100% inventory accuracy
Assisted with maintaining and correcting facilities issues
Member of the facility MIOSHA Safety Committee
Maintained MSDS library
Presented shipping procedures to fellow employees
MagnaSteyr, Troy, MI February 2008-Dec 2008 NAFTA third party logistics (3PL) administrator for GAZ Automotive
Supply Chain Manager
Established transportation network for over 350 NAFTA based auto parts suppliers to manufacturing facility in Nizhniy Novgorod, Russia
Used clients ERP and MRP systems to determine most cost effective transportation mode that result in 100% on time pick up and delivery in Russia
Managed transportation carriers for LTL and direct ocean shipments. Negotiated tariffs for these shipments
Maintained on time delivery of materials to GAZ for all shipments
Managed Demand Planning to meet manufacturing requirements for transportation needs
Managed carrier and cross-dock operations for LTL shipments. Negotiated tariffs and established processes and reporting metrics for cross-dock operations
Developed and managed processes for international air freight shipments
Managed premium freight movement and costs in a start-up operation
Established shipping processes including U.S. and Canadian Customs paperwork and educated suppliers on these processes
Trained supplier on proper loading methods for sea containers
In coordination with the freight forwarder, identified and resolved issues that occurred in the A.E.S. filing process with U.S. customs
Managed supplier’s release quantities and coordinated with GAZ Production Control
Verified supplier shipments and monitored inventory levels of parts for GAZ Production Control
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Swift Transportation February 2007-February 2008
Driver Manager
Manage a fleet of 55 trucks and drivers
Tracked each driver\truck performance against established performance goals
99.7 % on time delivery for all deliveries assigned to fleet
Established new performance standards and goals and evaluated drivers
Reviewed profitability of each unit
Ensured maintenance was performed at established intervals
Verified each unit was operating as a successful profit center
Relayed issues that would cause pre-established times not to be met
Resolved driver safety and payroll issues
DaimlerChrysler-Warren Truck, Warren, MI July 2005-Febuary 2006
Material Control\Follow-Up Supervisor,
Supervised timely delivery of all inbound material to the assembly plant and\or off site locations
Managed a working group of fifteen UAW hourly workers and eight Salaried Bargaining Unit workers
Supervised the on time delivery of raw material to the assembly line
Maintained the most efficient plant inventory levels for production material
Work with problem MRP suppliers to correct behind schedule issues using internal ERP systems
Reduced premium freight transportation costs $65,000 by establishing new processes
Managed critically behind schedule suppliers
Innovative Logistics Group, Taylor, MI September 2004-July 2005
Sr. Logistics Engineer
Design and implement cost effective transportation routes for five General Motors Assembly Plants.
Demand Planning
Determine most cost effective transportation method
Maintain parts\packaging database for GM Plants
Select, maintain, evaluate carrier base
Negotiate rates and rate changes
FedEx Supply Chain Services, Centerline, MI January 1993 – July 2004
On site Logistics Analyst for Chrysler Corp./Mopar Division.
Responsible for developing and maintaining inbound transportation processes
Reduced transit time and cost by $500,000/year by establishing Lean Distribution material process flow
Instrumental in implementing Freight forwarding and backorder releasing system
Problem resolution for Electronic Data Interchange (EDI) transmissions including weekly releases and Supplier Delivery Schedules, premium transportation cost
Provide training for Chrysler’s Supply Partner Information Network (SPIN), Supplier Material Requirements Tracking System (SMART)
FedEx Supply Chain Services ISO 9002 Internal Auditor
Work with suppliers on ASN issues so they could receive payment through Covisent
Created and delivered presentations outlining Mopar processes to Suppliers
EDUCATION
Bachelor of Arts, Michigan State University
Major: Materials Logistics Management. Purchasing.