Nelson Morales
*** ***** **** ******, ***. ****
Garland, Texas 75040
Cell: 985-***-**** / Email: *******@*******.***
Possess over 30 years in Quality Management System (QMS) and Program Analyst. Leading Failure Review Board (FRB), writing company standard procedures, parts management and logistics support. Entrusted to develop and report product improvement and cost analysis to execute management and customers. Supply Chain Management- supports commodity sector supply chain assessments.
EDUCATION & TRAINING
-Masters of Science in Aerospace Management, University of Embry-Riddle Aeronautical University (ERAU), Dayton Beach, FL, 1994, GPA 3.91/4.00
-Bachelor of Science in Aeronautical Science in Engineering, ERAU, 1992, 3.15/4.00
-ASQ Certified Quality Auditor (CQA 2009 & Certified Quality Engineer 2007 2008
-Completed training, seminar Supply Chain Management & QMS, Manufacturing Planning & Execution, Human Factors, AS9100, Rev C & D, ISO9001, FAA, A&P - 1996
COMPUTER SKILLS: Knowledgeable in Microsoft Programs, EVM, PRISM, SAP, HQMS, and CAD Tools, Mat lab, Catia V5, Wind-chill; CAPA, Solid-works Composer, FRACAS. SPC Tools, Control Charts, Process Capability, 5 Why’s or 8D’s, Minitabs, Six Sigma, Green Belt Cert 2009, JTD-STD-001, Latest Revision & IPC-A610.
Quality Manager
Luminator Technology Group, May 2016 – Present
- Performed process inspections on DOD AH64 & Sikorsky search-light assembly & Airbus Euro Helicopter and test, experience using hand tools (calipers, digital optical micrometers, depth gages, thread gages, go no go gages.
- Responsible for external supplier audits, supplier correction action reports for 500 suppliers.
- Performs analysis to identify and evaluate the quality of products, operations and processes to QMS requirements, applicable company procedures, contract requirements, or government regulations.
- Experience performing quality inspection in a manufacturing environment, inspecting priming and Thermal Protection Systems, CMM, CNC and FAI. Developed and maintain relationships and partnerships with customers, stakeholders, peers, partners, suppliers and direct reports, providing influence, oversight, and approval of Quality.
- Perform supplier source inspections on given projects; findings from these inspections are documented and provided to Materiel and the Program Office performs all supplier source inspections on given projects; findings from these inspections are documented and provided to Materiel and the Program Office
Quality Engineer / Manager
Raytheon, Drones, Torpedo Manufacture & Assembly Program August 2007 - April 2016
-Responsible for assuring that all test equipment used for "Sell-Off" by his project is, if required, in proper calibration at the time of need.
-Responsible to review design changes presented in CCB and their effects on product reliability.
-Conducts research, complies and analyzes performance reports and process control statistics, to continuously improve process capability.
-Aerospace First Article Inspection requirements, CMM & CNC, AS9102 implementation.
-Analyzes process data, metrics, models and flows to identify root cause of problems.
-Experience utilizing and following detailed work instructions, reading and interpreting blueprints and schematics, drawings, or specifications
- Conducts hardware, software and system level audits to determine compliance with QMS standards. Trained and review PFMEA & Control Plans.
-Experience inspection of parts, components, assemblies or units, quality inspections on machined parts and mechanical assemblies, utilizing and following detailed work instructions, reading and interpreting blueprints and schematics, drawings, or specifications. Provided supplier quality flow down and creates oversight when needed.
-Provides root cause analysis of issues performance and/or customer concerns and provides recommendations for problem resolution consistent with Defense Contract Management Agency (DCMA) policy.
Quality Assurance Engineer
American Airlines, DFW Airport, Texas July 1995 – August 2007
-Performed and evaluated daily check of post flight, maintenance pre-flight, service check and overnight.
-“A” & “B” checks detailed disassembly or removal of components on MD80, B737, B757, B767, B777, A320, and A330. Heavy check includes lower check, i.e., “A”, “B” and Daily Checks, operational check flap asymmetry system, pressure decay check APU fuel line shroud.
-Lead team of 80 Airframe & Powerplant mechanics in engine overhaul and test cell operations, aircraft structure inspections and repairs.
Quality Engineer,
General Motors Plant, Shreveport, LA, January 1995 – June 1995 (PLANT CLOSURE)
-Support engineering activities related to current production and launch programs
-Attend and participate in machine qualification meetings
-Proficient in AIAG Core tools methodology, PFD, PFMEA, PCP and PPAP
-Evaluate supporting data and issue PSW for PPAP submissions
-Create, Review, Update, Approve Standardized work
-Function as Team Member Liaison for driving corrective actions for quality issues and concerns with continuous improvement initiatives
-Evaluate and disposition non-conforming or suspect product from Manufacturing or from customer returns.
Aircraft Maintenance Special Weapons Quality Inspectors
United States Air Force January 1975 - January 1995
Possess ammunition and combination of practical knowledge of the methods and techniques of instruction and practical knowledge and experience in the subject taught.
Excellent communication, organization and time management skills; reliable, efficient, and flexible. Communicate effectively and professionally with all customer (soldiers and civilian). Committed to work as a team member for the benefit of the customer.
Knowledgeable to understand instructions furnished in written, verbal form, to read and interpret documents and manuals (Army regulations and guidance, Federal and State regulations, etc.) and incorporate them into Quality Inspector Ammunition duties.
Must be able to sit, walk, climb, crawl, stoop, bend, squat, reach and stand for long periods of time.
Willing to work outside in inclement weather conditions when essential.
Ensure that all tasks are performed safely and meet Government/Army standards when applicable.
Abide by wearing safety items of Personal Protective Equipment (PPE) e.g. gloves, safety shoes, protective eyewear, hearing protection, and other items such as aprons or outerwear as appropriate.
Employee is required to maintain a valid state-issued Driver’s license and applicable Government/Army license.
Perform other duties as required to support the mission and contractual requirements.
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