Engineer Maintenance

RESUME

Vipul D. Patel

***,********** **********,

Sama-savli road,Karelibag,

Vadodara 390018 India.

Phone: +966-********* (Res.) e-mail: ************@*****.***

+919********* (M)

Carrier Objective:

To be associated as an Electrical Engineer in a dynamic environment & a position requiring my knowledge, skills and experience

Carrier Profile :

Over 15 years’ Experience in Project execution and Maintenance department with Manufacturing Industries.

Coordinates installations, maintenance and repair work for the company’s facilities, machinery and equipment.

Responsible for evaluating problematic systems and determining what installation or repair services are needed.

Oversees, coordinates, schedules and assigns work activities to Maintenance Support personnel and provides training as required during installation and commissioning of new machines.

Develop and implement maintenance procedures and maintain records.

Maintaining Store Inventory for all critical equipment.

Strong Working knowledge in CNC machines, PLC, Hydraulics & pneumatics system and Automations

Responsible for preparation of Load list, selection of cable, Sizing calculation of cable and cable routing of new project.

Responsible for Preparation of RFQ for new project and billing.

Educational Qualification:

B.E.Electrical from North Gujarat University with first class.

Work Experience : From March 2016 to till date

Organization : General Electric Manufacturing Company, King Abdullah Economic City

Saudi Arabia (Unit of GE Power) HRSG Manufacturing

Designation : Electrical Engineer

Responsibility :

Maintenance work:-

Responsible for plant maintenance (facilities, utility like Pump Room, irrigation system and production equipment like CNC drilling machine, High Frequency spiral tube welding machine, Furnaces, conveyor system, cranes, Air compressors 500Cfm, Welding station, Transport equipment etc.)

Develop and implement ISO procedure for maintenance activities and trainings

Define and implement safety system by working with EHS ( Prepared and implement LOTO system for maintenance activities)

Responsible for Maintenance planning and have Introduced Man Win Win soft wear in maintenance for scheduling Preventive and breakdown work. Also it helps to maintain history card and KPIs.

Ensure regulatory inspections are completed on regular basis and complete all observation, recommendation for corrective and preventive measure.

Responsible for installation and commissioning work of all machine like Finning machine JTC korea, HYBE conveyor system Sweden, Clam Shell furnace, EOT Cranes, CNC drilling machine KLAASSEN Germany, Welding station DEUMA, Kemppi welding machines and other Utilities

Manage maintenance staff and contractors.

Took Knowledge transfer training at Portugal for maintenance work in other manufacturing facility of GE plant.

As a part of management team do Co-ordination with management and present our day to day activities to them.

Work Experience : From Oct 2009 to March 2016

Organization : THERMAX LIMITED, Vadodara

Heavy Engineering-Manufacturing

Designation : Assistance Manager Maintenance

Responsibility :

Maintenance work:-

Organize day to day maintenance priorities and Prioritize, supervise and evaluate the activities of reporting personnel.

Develop and maintain formal preventative maintenance program.

Advise Purchaser in regards to sourcing and purchasing parts and materials and Monitor and maintain expenses within budget.

Schedule preventative and unplanned maintenance effectively and efficiently to keep production downtime to a minimum

Maintain ISO Standards, format Preparation & Maintain Records.

Ability to perform maintenance on mechanical, electrical, pneumatic, hydraulic, and troubleshooting and repair of production machines of Engineering Unit

Plate rolling machine up to 200 mm thickness (Heausler make),

CNC vertical turning leath (VL-43-CNC) have 840 D siemens & S7 300 PLC.

Heavy duty L-Seam Flush Grinding machine (Romar make),

SAW welding machine (NA-5 Controller Lincoln make)

CNC Horizontal milling machine, (JUARISTI-MX7) and CNC Vertical milling machine (GORATU) and both have 840D siemens controller S7 200 PLC.

Normalizing Furnace (GAS Fired max temp 1100 C) has 4 zone automatic temperature controls PLC (S7 300) based in PID mode.

Tube Bending machine DOLPHIN make and have S7 200 PLC.( max 200 degree )

Cranes having capacity of (60T (2Nos.), 50T (2Nos), 100T (2Nos), 30T (2 Nos.)

Well acquainted with trouble shooting and maintenance of PLC like Siemens make S7 200 and S7 300 series.

Maintenance. Of H.T. & L.T. Panel, Three Transformer 1250KVA, Two D.G Set Caterpillar 725 KVA and Escort make Hydraulic mobile crane.

Maintenance of LPG Yard having capacity of 40 tones Propane storage capacity

Three Screw Type Air Compressors (Atlas copco Make ) ( 500 cfm, 75 KW )

Project work:-

Recently have completed the project work of shop expansion required to commissioning of spiral finning machine, I am the key person for this whole project right from the shop expansion, Electrical design to the purchasing the fining machine and commissioning work of same.

I have been sent to KOREA for inspect the machine as per our RFQ and carried out factory acceptance test at their site at KOREA by taking trial and gave certification for dispatch. And also given training about installation and commissioning of machine as well as of operation of machine including all the parameters setting and use of all features.

Completed the installation and commissioning work at our works successfully at Thermax site

I have completed project of Mfg. shop electrification work & Dispatch yard electrification work at Thermax.

During this project I am Responsible for the vendor finalization, planning and execution of all ELECTRICAL / LV systems protection & other UTILITIES work in within the stipulated budget and time frame. Liaison with consultants overseeing site engineers / supervisors, work execution as per agreed design and drawings, monitoring and inspection of work, trouble shooting on problems, commissioning and handover to operation team.

Work Experience :

From April 2008 to Oct.2009

Organization : Pepsico India Holdings Pvt.Ltd.

Jaghadia, Bharuch.

(Beverage mfg. plant)

Designation : Executive Engineer

Responsibility :

Looking after Production and Maintenance of Three line and utility having following machines.

Looking after the Maintenance of Plant machinery having three lines ( PET Line,Glass line and Aqua water Line )consist of three Filler for beverage and water filling, Bottle washer ( Kettner & krones make),Case packing machines, Labeler Machine and sidel blow molder machines (SBO 8 )

.

Looking maintenance of ammonia base chilling plant (265 TR total), 750 CFM HP compressor, and LP compressor

Well acquainted with trouble shooting with Siemens make S5 ( U90 CPU ) and S7 200 PLC and problem solving in VFD, & Controls

Maintenance. of H.T. & L.T. Panel, Transformer 1000 KVA, Vacuum Circuit Breaker,ACB 2000A.Maintenance of Three LP Air Compressors ( I.R) (Each 135 cfm,40KW)

Looking after maintenance of air cooling system and AHU.

Purchase of spares, services and shop supply items for functional area

Carrying out Preventive Maintenance and posting schedule for the same

Undergone SAP training in plant itself

Online production order confirmation by SAP coordination with shipping

Working as a Shift- In charge and controlling man-power of 70 workers

Work Experience :

From August 2007 to April 2008

Organization : ECI Technology Ltd.

Mfg. Wire Harness (USA Base MNC Company)

Designation : Sr. Executive Engineer (Maintenance)

Responsibility :

Looking after following machine’s With Preventive & Brake down Maintenance.

Looking Maintenance of Engineering Unit having

30 No of Komax Gamma 333 PC & Komax 43 CNC Wire cutting and crimping machine,

16 No of Injection Molding machines,

Hot mold machines, Heat shrink machines and Rotary machines

Well acquainted with trouble shooting with Allen Bradley PLC.

Maintenance. Of H.T. & L.T. Panel, Transformer 750 KVA, Vaccum Circuit Breaker, ACB 2000A. UPS system (40 KVA), Stabilizer 200 KVA.

Maintenance of Air Compressors ( I.R) ( 400 cfm, 75 KW )

Implement and maintain 5S in store inventory for spare.

Looking after maintenance of air cooling system and AHU.

Negotiate with supplier/contractor for Engg work

Looking after Project work & new expansion work.

Maintain ISO Standards, format Preparation & Maintain Records.

Special Achievement

Installation and commissioning work 750 KVA Xmer

I have installed and commissioned Gamma 333 pc CNC m/c.and hand over to production.

For online checking of wire harness during manufacturing of wire harness on rotary table made provision of rotary power by slip ring for online checking instrument to reduce mfg. time.

Work Experience :

From March - 2000 to Sept- 2004 &

From Oct 2005 to August-2007

Organization : Multimedia Frontiers Limited, Gandhinagar.

(CD/DVD5 Manufacturing Co.)

Designation : Engineer (Maintenance)

Responsibility :

Operate Following machine’s With Preventive & Brake down Maintenance.

* Looking after the Maintenance of HVAC Plant, Utility machinery,HT & LT panel,Oil circuit Breaker and CD/DVD5 Plant having three Replication lines consist of three Meiki molding machines, one MCL 2000 and two Singulus metaliser (Robotic machines ), KAMAN Offset Printing machine and GIMA packing machine.

Well acquainted with trouble shooting and maintenance of PLC like Siemens make S5 and S7 series.

Knowledge of PLC Programming

Trouble shooting and maintenance FESTO and SMC make pneumatic system and knowledge of hydraulic system.

Chiller Plant- screw types (Durham Bush- Malacia & Trane- Germany 200 Ton)

* Maint. Of H.T. & L.T. Panel, Transformer 1600 KVA, O.C.B. UPS system (40 KVA)

Air Compressor (Ingersoll-Rand) (136 CFM, 40 H.P.)

* Clean Room A.H.U. With micro & hepa filters

* Heat exchanger Process

Special Achievement:

* I identified the problem Connected with stepper motor module in MCL – 2000 Machine and modified it by using A.C. Drive, Motor and PLC Control.

* Assisted Singulus Engineer during installation and commissioning work of Skyline II for CD/ DVD5 mfg.

Work Experience :

From September 2004 to Oct 2005

Organization : Koch Glitsch India ltd, Baroda

Mfg. Mass transforms equipment (USA Base MNC Company)

ISO 9001 Certified co.

Designation : Engineer (Maintenance)

Responsibility :

Looking after following machine’s With Preventive & Brake down Maintenance.

Looking Maintenance of Engineering Unit having

NC Shearing Machines (Hindustan Hydraulic),

CNC Amada makes Punching machines,

Hindustan Hydraulic CNC Press Breaks,

160 Tone Mechanical presses, Knitting Machines,

100 Tone Hydraulic presses.

Well acquainted with trouble shooting and maintenance of PLC like Siemens make S5 series, Messung.

Maintenance. Of H.T. & L.T. Panel, Transformer 400 KVA, O.C.B. UPS system (40 KVA)

Three Screw Type Air Compressors ( 200 cfm, 30 KW )

Working as a Shift- In charge and controlling man-power of 12 workers

Maintain ISO Standards, & format Preparation & Maintain Records.

Special Achievement:

Assisted AMADA Engineer during installation and commissioning work of AMADA

VIPROS CNC Punching machine (50 tons capacity).

Installation and Commissioning work of GA 30 (Atlas Copco) Air compressor.

Installation and assist Cummins service engineer during Commissioning work of 320 kva Kirlosker Cummins make D.G. Set.

I have done installation and commissioning work of distribution Panel for Mfg machinery in plant shop.

I have done installation and commissioning work of 80 Tone press Press Master make )

Knowledge of basic Fire fighting and get the certificate from Fire Safety Council, Baroda.

From: March –99 to March - 2000

Organization : Choksi Tube Co. Ltd, Ahmedabad.

(Manufacturing seamless ss. Tube) I.S.O. 9002

Designation : Apprentice Engineer

Training Taken on` :

Diesel Generator Set ( 500 KVA )

Thermopeck Boiler (Make Thermex) 2, 00,000 K.Cal. Capacity

Dol & Star Delta Starter.

Computer knowledge:

Operating system: Win-8, MS- OFFICE 2010

Personal Profile:

Sex : Male

Date of Birth : 24/04/1977

Marital Status : Married

Per. Address : Plot No. 713, Sector No.27, Gandhinagar

Phone : 079 -23210783 Res.

E-mail : ************@*****.***

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