DEAN ZAMLOCH
**** ******* ******, **********, ********** 90706 (C) 562-***-**** (H) 562-***-**** ***********@*******.***
SENIOR OPERATIONS PROFESSIONAL – General, Operations, Manufacturing and Supply Chain Management
Accomplished senior level Operations and Supply Chain Manager with proven talent and skills at all levels of business operations from the strategic planning to development and execution of tactical operational plans and supporting metrics. Results driven administrator utilizing multiple resources available to their fullest potential increasing personnel contributions and supplier partnering to achieve performance increases, optimum flows, and execution to business plans.
CORE LEADERSHIP COMPETENCIES
Senior Leadership Business Process Improvement / Metrics Strategic Planning & Tactical Execution Risk Management Fiscal Year Planning Customer Service
Operations Management Capacity and Resource Planning
Materials Management Systems Management
Program Management Inventory Management
Master Scheduling Mentoring
PROFESSIONAL EXPERIENCE
Aerofoam Industries, Lake Elsinore California Jul 2017 to Present
Contracted for a complete company turnaround in the aerospace cabin interiors industry. The company was in dire condition with most all customers. Employees did not want to pick up the phone as they had no quick or accurate answers to communicate. The company was behind schedule due to the overwhelmed management team, lack of planning, poor communications, onboarding of work, inferior MRP utilization and late execution from start to finish. The lack of management metrics forced the team to drive while blind. To resolve these issues, I introduced systems and process controls to ensure severely needed improvements within the first few weeks of my initial assessment. Secondarily, I reviewed and updated all MRP system item masters, bills of materials, routings, lead-times, supply base and report generation. I created daily, weekly and monthly metrics to allow company ownership to understand the issues and required solutions. Within the first five months of my leadership, the company realized the highest output levels ever with record profitability and a complete transformation in performance with all customers. They were so great that new multi-million dollar opportunities were acquired, on-boarded, engineered, tooled and completed with extremely short lead-times. The new norm in the company is quick turnaround of short fuse demand and agile manufacturing capabilities to run smaller lot sizes. This affords the company premium pricing, expedite dollars and real time communication with all customers. Customer confidence is at an all-time high.
Klune Manufacturing, Spanish Fork Utah – 1099 Contract Position
Director, Program Management in support of senior management change out July 2016 to Dec 2016
Contracted to bolster a change in senior leadership with the onboarding of a new general manager, director of Operations and director of Program management. This assignment included management of 170 new part numbers for Precision Aerospace and Airbus UK. During this five month contract I was assigned the responsibility for all program management personnel with personal responsibility to plan and execute completion of all n/c programming, tool design, tool fabrication, manufacture, supply chain, FAIR submittals and shipment of all first article parts.
CARLTON FORGE WORKS (formerly a PCC Company) a Berkshire Hathaway Company - Paramount CA April 2013 to July 2016
Manufacturer of commercial, Military and Space seamless forged rings with annual sales of $400 million.
Director, Supply Chain Management
Responsible for all supply chain, program management, methods, material planning, procurement, internal and external capacity, shop loading, manpower and flex management, outside processing/testing, inventory, transportation, shipping and receiving.
Selected Achievements
Instrumental contributor to monthly, quarterly and yearly P&L forecasts and performance
Reduced inventory with change in management philosophies
Increased on-time starts by 96%
Reduced past due deliveries from $20M to less than $1M with a daily flow of $1.5M
Increased cross functional departmental efficiencies via Kaizen and mentoring
Decreased OSP receipt to ship process time by 3 days
Established current controls and measured processes to increase EBIT even with dilutive new work content
Increased profit margins by partnering with suppliers to increase volume and decrease overall costs
New ERP software integration
DONCASTERS – GCE – Chula Vista, CA June 2012 to April 2013
Manufacturer of commercial turbine hot section components for OEMs and repair and overhaul customers with annual sales exceeding $50 million.
Director, Supply Chain Management
Responsible for all supply chain, internal capacity, manpower and material planning, shop loading, procurement, inventory control, transportation, shipping and receiving.
DEAN ZAMLOCH, Professional Experience, Continued… Page 2 of 3
Selected Achievements
7.95% decrease in raw material pricing saving the company over $750 thousand annually
Qualified local supplier reducing unit costs by $98 thousand annually with an additional savings of $180 thousand in yearly transportation
Created and executed plans to produce 9 consecutive months of increased EBITDA with a 25% increase in output
Achieved the highest top line sales volume to include 2 of the 9 largest output volumes in the company’s history
Increased EBITDA from 13.9% to 25.2% in February 2013
Increased efficiencies from 82% to 111%
Reduced past due orders to customers by 89%
Reduced inventory by 31%
In my 8 months GCE went from the worst EBITDA performance to 2nd in the corporate division in February 2013
TRIUMPH STRUCTURES, INC. – City of Industry, CA June 2003 to June 2012
Four site manufacturers of complex 3, 4 and 5 Axis machined, X-Ray quality titanium welded and assembled Aerospace and Defense products with annual sales exceeding $120 Million.
Vice President, Materials
Site responsibility for the Triumph Chatsworth complex machining facility with daily responsibility of the materials organization at all four facilities spanning 67 miles.
Selected Achievements
Created and executed process changes which resulted in 25% quality improvement, cost savings, and increased delivery performance
Established comprehensive shop floor metrics to drive execution at each process internally and externally
Drove the business to increased sales from $28 million to $120 million over (7) years.
Received multiple Supplier Excellence Awards from major global customers during tenure
Achieved Gold, Silver and Green Status with all customer metrics
Created, implemented, refined and perfected real time capacity and shop floor scheduling system to drive the daily business
Established and implemented TAKT calendar metrics for daily output control of human resource planning to increase throughput
Drove on-time delivery metric to 98%
Reduced inventory 33% over three-year period while growing the business
Reduced foot print while increasing day rate outputs
Lead 2 successful ERP/MRP implementations (one in 120 days, start to finish).
Increased supplier performance from 70% to 98%
Reduced supplier/process lead times year-over year
o3 OV suppliers (heat treat, forming and benching) internalized
oDevelopment of supplier capacity plans
oDaily supplier scheduling
Achieved rapid growth to Vice President based on my energy, passion, knowledge, leadership, teamwork, mentoring skills, can-do spirit, departmental and company performance
RALEE ENGINEERING - City of Industry, CA September, 1996 to June, 2003
Manufacturer of complex 3, 4 and 5 Axis machined and assembled Aerospace and Defense products with annual sales exceeding $28 Million.
Director, Materials
Responsible for all daily activity within the materials department including material requirements planning, customer service, capacity planning, program management, scheduling, subcontracts, inventory, transportation and shipping and receiving.
Selected Achievements
Small Business of the Year from Boeing (1998)
Multiple Customer Satisfaction Acknowledgements
Employee Development
One Team
CC INDUSTRIES – Brea, CA March, 1991 to September, 1996
Manufacturer of complex monolithic machined and assembled components up to one hundred feet for the Aerospace and Defense market with annual sales exceeding $55 Million.
DEAN ZAMLOCH, Professional Experience, Continued… Page 3 of 3
Director, Production Control
Responsible for material planning, shop floor control, machine scheduling, inventory control, material handling and logistics.
Selected Achievements
Drove business operations to triple the throughput in 5 short years
Small Business of the Year from Boeing (1995)
Special Award of Merit from the DOD
Created, implemented, refined and perfected real time capacity and block load shop floor scheduling system to drive the business
Achieved rapid growth to Director based on leadership, teamwork, follow-through, can-do attitude and history of performance.
EDUCATION / CERTIFICATIONS
Cal State University – Fullerton, CA
APICS Certified – CPIM
Completed all levels of Senior Leadership Certifications – Triumph University
Program Management Certificate – Triumph University
Lean Six Sigma Green Belt Certificate – Triumph University
SPS Certificate – Triumph University
Systems Management Professional – Multiple Software Implementations leadership
Software Expert – Life Experience
Resource Management Expert – Life Experience
Materials Management Expert – Life Experience
Operations Management Expert – Life Experience