Calibration Engineer

Saurabh Negi

** ****** *****, ********* ******,

Sahastradhara Road, Dehradun-248008 India

Cell: +91-812*******

Email: *****.**@*****.***

Career Objective:

To seek a responsible and challenging Calibration Engineer position by associating with a growing organization.

Summary

May assist engineers with design and development of new processes and/or products.

Perform calibrations and/or verifications of instruments and equipment to approved job plans, work instructions and/or procedures

Participate in continuous improvement functions (Lean initiatives), which increase efficiency, solve problems, generate cost savings and improve quality

Oversee work performed by team members to ensure proper execution, resource allocation and complete, accurate and timely documentation

Perform advanced troubleshooting to determine root cause for equipment malfunctions and provides recommendation for corrective actions

Perform modifications, improvements and recommendations to existing systems

Performs moderately complex calibrations of test and measurement equipment according to established procedures, processes, and systems

Provides guidance to equipment users, engineers, and other technicians in the proper operation of test and measurement equipment

Follows established quality & safety policies

Communicates effectively and accurately with internal and external functions, including Metrology Laboratory personnel, Instrument Manufacturer, Work Unit Supervisors, Manufacturing Engineers, Design Engineers, Purchase, Procurement, Shipping, Receiving, and Vendors

Identifies equipment that fails calibration, uses manufacturer’s manuals, etc to access and perform adjustment to meet specifications, or dispositions equipment as requiring repair

Works in both laboratory and manufacturing environments

Removes & re-installs test equipment from stations using safe practices

Issue progress reports to M.D to address all internal and external calibration issue in a timely manner

Use existing procedures to perform daily hands-on calibration work, ensuring calibrations are performed as scheduled and as defined by calibration program SOPs

Work independently and make sound judgments regarding work methods and tools

Occasionally work on other Process/Utility/Facility related work tasks/issues that are outside the calibration department’s normal work duties

Occasionally work on other facility related work tasks/issues that are outside the calibration department’s normal work duties

Provide continuous improvement ideas in the area of measurement equipment, in order to improve measurement accuracy and/or inspection time

Comply with all corporate and departmental policies in the performance of work or workplace activities

Highlight

Knowledge of ISO/IEC 17025:2005

Knowledge of NABL Documents/IS Standards

Certified Calibration Engineer from Mitutoyo’ South Asia Pvt Ltd

Skilled in troubleshooting, repairing, aligning, and optimizing precise equipment

Ability to write technical documents

Knowledge of basic statistics

Possess basic computer skills

Complete understanding of Quality Management System

Knowledge of TS16949,

Knowledge API5B,5A

Knowledge of Thread Gauges ACME,UN

Inventory management.

Work Experience:

Calibration Technician1/9/2012 – PRESENT

SARA SAE PVT LTD

Sara manufactures a diverse range of oilfield equipment in its manufacturing facilities in India, using the latest design techniques and CNC machines. These products are available through distributors worldwide, including Sara's subsidiary company (STS Products, Inc.) in Houston and various Sara locations.

Accountability and Responsibility

Ensured all equipment was calibrated on time and adjusted frequency as needed.

Reviewed and analyzed calibration data to determine effectiveness.

Coordinated with outside vendors to schedule calibration on site and externally.

Performing In-house calibration

Developed procedures and conducted internal calibration of equipment when possible.

Maintaining primary intrinsic calibration standards Performing troubleshooting, maintenance, and repairing of precision equipment

Identifying and correcting measurement errors as necessary

Drafting calibration reports and certificates

Entered data into an asset tracking database

Inspect documentation of other technicians

Trained and monitored work of junior technicians

Responsible for Instrument, Gauges, Testing Machine inventory every year

Conduct training program for officials as well as operators whenever require.

Verification and Validation of Inspection fixture

Responsible of providing resources (MMD) to company on time and as per new order received.

Assisted in developing several calibration processes for newer equipment

Achivements

Introduced calibration procedure and work instruction of various instrument hence save time and cost of company

Introduced many instrument and gauges in inspection to measure complex design parameters hence reduced inspection time and human error.

Introduced many fixture used for inspection as well as production.

In-house repair and calibration of imported instrument and gauges with the help of OEM guidelines

Work Experience

Process Engineer June 2010 to Aug 2012

Microturner (Gurgram) is T.S:16949 Certified and one of the Tier 1 and Tier II company in cold forging, hot forging and machine components of two wheelers like spur gear, engine transmission shaft, transmission subassy and sprocket. Its major customer are, Maruti Suzuki LTD, Mahindra and Mahindra, Ford(Tier II), General Motor India(Tier II), Suzuki Motorcycle, SPIL, Mussashi Auto Parts, Highway Industry, Sona koyo, Hero Honda HMSI, Bajaj Motors, Yamaha India

Accountability and Responsibility:

Member in internal Audit Team/Process Improvement Team.

Knowledge Of PPAP, Control Plan, Customer Drg, FMEA,PFD

Knowledge Of S.O.P Based On T.S :16949.

Responsible For Daily Records and documents in shop floor..

First piece approval

Setting approval

Scrap record/Rework Record

NC Report

SPC format

CAPA

Deviation record

Responsible For Giving Training Of Q.C asst, operators, and helper

Responsible for Quality Materials Dispatch ( In process )

Making inventory on shift basis.

Analysis of Customer Complaints & Customer Returned Material with the help of Problem Solving Techniques(Q.C Tools and Management tool) & making Action Plan to reduce the same in case of failure.

Knowledge of SPC

Responsible for improving the in-house Quality by analyzing Daily/ Monthly rejection & rework.

Brief Introduction of Measurement and monitoring Instrument Handle

Portable CMM (Romar,Hexagon Metrology),Universal testing machine(UTE-40 FIE) Hardness machine,Rockwell and Computerized brinell Hardness machine(Rockwell and FIE) Spectrometer( Spectro) Contour testing machine(Mahr Metrology) Roughness testor(Mahr and mitutoyo)Mesurment center(Gauge maker), Various type Verneir C and CM, Various Micrometers,LPT gauges, ACME gauges,UNC gauges,Roller gauges,BX gauges,Coating Thickness gauge, Charpy Impact Testing Machine

Professional Qualification:

B.E in MECHANICAL FROM R.G.P.V BHOPAL with 68.8%

Pursuing Master Degree in Operation Management From I.G.N.O.U.

Training and Certification:

Certified Calibration Engineer from Mituoyo South Asia Pvt Ltd

API Q-1 9th Edition( Quality Management System)

ISO 14001:2004 (Environment Management system)

OHSAS 18001:2007 ( Occupational Health and Safety management)

Declaration:

I hereby declare that the information furnished above is true to the best of my knowledge.

(Saurabh Negi)

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