Senior operation & Manager Maintenance
Resume:
Khaled Aly
Houston TX
********@*****.***
https://www.linkedin.com/in/khaled-aly-a7273016
Summary of Qualifications:
Extensive leadership in Hi speed world-class manufacturing industries “Packaging, Beverage, pharmaceutical”.
Advanced years in lean, Kaizen, VSM,, TPM,5S and daily standard work management,.
Solid Capital & Engineering improvement projects management to outline exemplary achievements.
Lead cGMP, Food safety, AIB, sustainability, Environmental audits trainings.
Strong knowledge of ISO requirements, OSHA, FDA regulations & Safety programs (LOTO, MSDS and Ammonia)
Drive cultures & sense of urgency changes.
Critical analysis of processes for improved productivity and throughput utilizing background and knowledge of immunology to establish and optimize robust, characterized and well-controlled processes.
Skills & Capabilities:
Data driven, hi sense of urgency, problem Solving, breakdown analysis, Lean Six Sigma Fundamentals.
Lead continuous Process Improvement Team building and Implement Corporate Cultures.
Budgeting, Reduce Maintenance Cost & Improve Productivity
Using CMMS “S7, MP2, Maximo, SAP. DS7, EAM & e-Main”.
Experience in multi-site facilities, and equipment maintenance management.
Experience
3/17 – Current Amazon - Texas
Senior Operations & Maintenance Manager
Established a Full/complete launching & startup of equipment, production aides, CMMS system, spare parts, tools, all documentation, technician hiring, and trainings”.
Lead all the Hiring & staffing processes.
Established & leading the Maintenance strategies & processes.
Lead Equipment improvement & break down Root cause Analysis teams.
Slashing contractors’ costs 30% by negotiating pricing, while ensuring the enhancements of services.
Responsible for problems solving, Equipment reliability and principles.
Establish robust maintenance systems, PM programs, maximize equipment reliability.
Network Sites support, Assessment & developments.
9/13 – 3/17 Coca-Cola Refreshments, ( Food & Beverage Industry) – Houston Texas
Plant Maintenance & Capital projects Engineering Manager
Responsible for daily activities, Direct, control and coordinate all phases of the Maintenance Department.
Lead Equipment improvement & break down Analysis teams.
Lead Safety, Food safety, GMP, Environmental EPA compliances. & ISO protocols team’s member.
Manage Capital Project justifications, scope, engineering calculations, and facilities equipment upgrades.
Slashing contractors’ costs 30% by negotiating pricing, while ensuring the enhancements of services.
Responsible for problems solving plant reliability issues utilizing (WCM) & TPM techniques and principles.
Lead the calibration group in defining criticality & calibration frequency & audit procedure robustness.
Support and meet Corporate goals. Promote and maintain a safe working environment for team and customers.
12/09 – 09/2013 B-W Corporation, TX (Plastic & Packaging Industry) Houston Texas
Multi plants – Engineering Capital projects / Maintenance Manager
Manage Equipment technical improvement (Injection, Blow molding, Automation, Utilities, Building).
Achieved 20% increase in production OEE by implementing maintenance practices.
Manage Maintenance Budgets, Capital Improvement projects & Upgrades.
Lead Plant's Safety Committee & support all OSHA guidelines audits, Environmental EPA compliances.
Customization of new technological processes” SMED, W.C.M & 5S projects.
Drive energy management efficiency program
Exhibit a high level of department maintenance team productivity, accuracy, morale, and motivation.
08/08 – 12/2009 Boston Scientific, FL (Pharmaceutical Industry) Miami Florida
Equipment Maintenance Manager
Implemented TPM processes in different manufacturing areas.
Reduce downtime to the production floor and ensure cGMP, FDA/ISO compliance.
Installation of different production line according to product assembling procedures.
Root cause & fish bone analysis for production equipment down times & rejected units.
Managing Maintenance, spare parts & PM processes using CMMS systems – Mp2, Sp2.
01/04 – 08/2008 Gemalto, (Smartcard Manufacturing Technology) - France
TPM & Maintenance Manager
Established a Full/complete plant infrastructure, machines, production aides, complete maintenance
Department “CMMS system, spare parts, tools, all documentation, technician hiring, trainings”.
High quality of Maintenance and installation of tools to minimize disruptions to operations.
Adhere to Quality ISO 9000 Policy requirements & manufacturing environment regulations.
Establishment & leading of 5S & TPM system for all the equipment.
9/99 - 08/02 EG Engineering Company - Global
Field Service Engineer
Installation & Training manager on machines operation / programming /Validation.
Installed & commissioned 300 machines in different global industries, i.e.:
CNC milling, wire-EDM, PET Blow & plastic injection Molding machines
Professional certification/Training Attended
TPM & World class manufacturing techniques Toyota – France - Coca-Cola
Six Sigma Yellow & Orange belts Florida
Value stream map & Just in time Vs Muda “7 wastes” France
Gemalto Smart Card Manufacturing France
CNC & EDM Machine Tools India & Italy
Elite Plastic Injection & Blow molding M/c Taiwan & Hong Kong
Education
Bachelor of Science in Mechanical/Industrial Engineering, (Excellent with Honors degree), GPA: 3.78
Graduation Project: Transform a conventional basic machine to function as a CNC retrofit.
Personal Skills
Ability to effectively develop & train others.
Strong communication and listening skills.
Hobbies Racket Ball & X- Professional Soccer.
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