Engineer Plant

MUHAMMED SALEEM

**-*, ***** # **, **** Zaidi Manzil Street, Model Colony,

Karachi-75100, Pakistan. 0092-21-34493067/033*-*******

EXPERIENCE SUMMARY

Total Exp.: 15 Years

ACEDEMIC QUALIFICATION

HSC/ F Sc (Pre Engineering)

Board of Intermediate Education Karachi, Sindh Pakistan.

Matriculation/SSC (Science)

Board of Secondary Education Karachi, Sindh Pakistan.

TECHNICAL EDUCATION

May-1998 to Aug-2000

Plant OPERATOR (Trainee)

LOTTE Pakistan PTA Limited

Diploma in Certified Manager (Chemical and OIL & GAS) Technology)

Modern Institute of Informatic & Management (MIIM)

Islamabad, Pakistan.

EXPERIENCE:

May 2014 to till date: TUWAIRQI STEEL MILLS LIMITED

PORT MUHAMMAD BIN QASIM, KARACHI, PAKISTAN.

Position Held: Console Operator (DRI ch4 GAS REFORMING PLANT).

Responsibilities include:

Since 2014 to currently performed Duty as DCS Console Operation (Distributed Control System) operated by Honeywell Experion C200 Distributive Control System.

Operate the DCS (Distributed Control System) for plants startup and shutdown operations in order to meet Company’s objectives and production targets.

Monitor and control all process parameter conditions such as flow rates, pressures, temperatures, levels, etc, through displays, graphics and trend logs.

Communicate with field operators for parameter adjustments in field.

Report to Shift Supervisors in case of parameter abnormalities and process deviations immediately.

Makes minor plant adjustments when necessary and reports any serious faults to the Supervisor with appropriate remedial actions, implements immediately the approved actions, procedures and standard emergency responses.

Takes immediate corrective actions to limit risk to personnel, plant equipment and production during emergency situations.

Monitor & Control the usage of raw materials, chemicals and other plant utilities effectively to an optimum level in safe manner.

Prepare & Assist in preparation of necessary plant - operational reports as requested by Production Supervisor or Team Leader.

Ensure the safe shutdown, isolation and blow down of relevant Section / plant during emergency situations.

Assist in studying the problem and issues arising in the operation and process to identify suitable remedial measures.

Identify and investigate the faults and inform the concerned departments, for remedial action.

Adhere to Company’s HSE policy, standards and approved operating procedures while performing the duties / tasks.

Perform other related duties as assigned by Supervisor such as taking part in training / developing new recruits / implementing orientation programs, preparing necessary reports, plant shutdown and start- up procedures,e

UNIT AREA OPERATION

1.Water Complex Operation (MCW/HPW/CPW/CT) 7. Seal Gas compressor/Seal Gas Dryer

2.Iron Oxide Charge up Preparation, 8. Heat Recover / Off Gas Venting

3.Furnace (Shaft Furnace) 9. Combustion Air Blowers

4.Gas Reforming Operation (Natural Gas /CH4) 10. Air Compressors (IA/PA)

5.Process Gas Compression (PD, CENTRIFUGAL) 11. Nitrogen Purge System (Liquid to Gas).

6.Gas Scrubbing Operation. 12. DRI Handling & Storage & Bagging Section.

13.Conveyor belt System

Sept 2012 to June 2014 Qatar Petrochemical Company Doha, Qatar.

Position Held: FIELD OPERATOR (LDPE PROCESS)

Responsibilities include:

1.Perform daily inspection of plant and equipment in oil/gas stations, tank and flare areas and/or water injection units to ensure normal operations, as applicable and document readings such as rates, levels and pressures, flow, line loads, running condition of surface pumps, Reads and enters in daily log book.

2.Checks for any malfunctions, such as line ruptures, valve breaks and blown gaskets, estimates degree of seriousness and takes action accordingly. Includes isolating and shutting down individual plant.

3.Perform minor repairs / detail faults for subsequent preparation of Defect cards. In cases of serious malfunctions, ensures that safety procedures are followed.

4.Operate/Checks valves, lines and pumps/ compressors to meet operating requirements. Include starting up and stabilizing degassing station, water injection units, main oil line pumps manifolds, flow/transfer lines, as appropriate.

5.Participate in all maintenance and inspection activities. Prepares equipment for required job and place back on line upon completion including de-pressurizing/pressurizing, purging, isolating and releasing/ receiving wellhead equipment, transfer lines, trunk line flow lines, etc.

6.Participate in pre-commissioning/commissioning of new wells and facilities.

7.Checks and monitors gas levels at various areas in the plant during maintenance activities. Attends maintenance work to ensure safe operations consistent with related Permit/ Certificate.

8.Prepares wells for wire line, inspection surveys, and breakdown and planned maintenance. Including isolating, spading and depressurizing the system.

9.Open and close wells at wellhead. Changes and adjust production rates as instructed.

10.Operate and monitor process control system. Operate computerized flow analyzers in water injection system.

11.Prepares test separators for testing wells and monitor flow pressure and temperature, prepare related data sheets and maintain test records.

12.Start / stop and monitors chemical injection in central station, remote stations and water injection units. Maintain records of chemical injection rates.

13.Re-charge chemical storage tanks, maintain chemical stock and manage loading/ unloading of chemical.

14.Participate / coordinate and provide work directions to contract laborers on sand clearance.

15.Maintain routine records such as recording flow rates, estimates, and other daily activity records, locked open/closed valves, desert movements, etc.

16.Participate in the preparation/updating of operating procedures, Health, Safety and Environment Policy implementation programs.

17.Provide HSE orientation programs and relevant safe working procedures and practices related to the scope of work assigned to the team in a way that team performs assigned tasks in safe and efficient manner.

UNIT AREA OPERATION

1.Ethylene Preheating.

2.Low Pressure ethylene compression. 11. Extrusion & Pelletizing

3.Interstage ethylene Cooling exchangers. 12. Pellet drying & Lumps Cleaning.

4.High Pressure ethylene compression. 13. Homogenization (Blending &Storage of Product).

5.Reactor Section. 14. Bagging & Dispatching

6.High Pressure Polymerization Reaction. 15. Conveyor belt System

7.Catalyst Preparation & Injection.

8.HP Steam System.

9.Cold Water & Sea Water System

10.Polymer Gas Separation (High & Low Pressure Recycle)

January 2001 to October 2012 LOTTE CHEMICAL PAKISTAN LTD, Pakistan.

Position Held: JUNOIR ENGINEER PROCESS (PTA PLANT)

I have Plant commissioning experience at Purification Unit (Hydrogenation Process) under the Supervision of British and German experts.

oPlant water Trail (Pre-commissioning).

oProduction Trail (Powder commissioning).

oEmergencies Trail (Power, Hydrogen, Natural Gas, and Others Utilities). Dcs System: 05 years Hand on experience at DCS Console Operation (Distributed Control System) operated by Fisher Rosemount up grated with Delta V Operate for Provox System.

Responsibilities include:

1.Monitor the operation of ‘common parts’ control panel regular intervals during the shift.

2.Monitor and verify operators are maintaining operating conditions within standard or instructed tolerances.

3.Monitor the chemical composition of plant cooling water and solids content in clarifier overflow; discusses remedial action or problems with the Plant Shift Engineer.

4.Discuss shift activities, operating changes and requirements and regularly communicate with team on all

matters affecting operation, safety or engineering maintenance during the shift.

5.Provide on-job training to operators.

6.Provide induction training to all new recruits and monitor the training progress of others and coordinate regularly with the Shift Engineer on training programs / schedules.

7.Investigate, follow up and resolve operational issues within the agreed metrics.

8.Perform miscellaneous, additional and operational associated tasks as requested by the Shift Engineer.

UNIT AREA OPERATIONS

1.Feed Preparation & Feed Preheating Section. 9. HP & LP Pressure Seal Water System.

2.LP &HP Pumps filtration Section. 10. Product Handling & Storage Section

3.Reaction Section (hydrogenation). 11. HP & LP Demin Seal pumps Seal System.

4.Crystallization section. 12. Dehydration column

5.Glycerin Seal System (under pressure). 13. Vent scrubbing & Condensate recovery system

6.Product Separation Section 14. Separators, Absorbers & Reboilers

(Pressure & Atmospheric) 15. Nitrogen System

7.Product Drying Section. 16. Product Storage Tanks Handling

8.Vent Steam Scrubbing & Condenser 17. Conveyor belt System Recovery System

November 2000 to January 2001 ENGRO VOPAK TERMINAL LIMITED, Karachi, Pakistan.

Position Held: TERMINAL OPERATOR Responsibilities include:

1.Monitor Storage & Loading areas and make necessary arrangements based on operating conditions and maintain operational records such as Storage Inventory, Levels, flow, temperature pressure etc.

2.Perform routine works on all plant and equipment and participate in isolating plants/ equipment for major maintenance.

3.Operates units and system equipment such as pumps, electric motors, API separators and controls and monitors pressure, flow, temperature, and level for all equipment in the tank farm area.

4.Collects daily required Chemicals Storages samples and operates in line samples for tank and ship loading.

5.Monitors plant parameters and records in the plant log and tank levels/temperatures

6.Perform site visits to the tank-farm process areas regularly during assigned shift, verify installation, equipment and valves to ensure smooth and safe operations of systems and document collected data for accounting purposes.

7.Gauges manually all Chemicals Storages tanks and prepares official gauging reports in the presence of assigned Government Oil Inspectors.

8.Perform pre and post maintenance checks for maintenance and prepare for commissioning in compliance with approved established procedure.

9.Report equipment and instrument defects, leaks storage tank conditions etc. to supervisor and in emergency situations take appropriate actions.

10.Monitors work sites, ensures fulfilling of relevant work permit conditions.

11.Ensure equipment/system is integrated safety into operation after completion of work.

12.Guide, direct and supervise team to ensure they work HSE Policy and established standards.

HSE (HEALTH, SAFETY & ENVIRONMENT)

1.Familiar with Work Permits (Cold / Hot / Vessel Entry / Excavation)

2.Good Knowledge of RCMS procedures. MCS systems and MSDS.

3.Experience in participation of Emergency Fire and Toxic gas Drills.

4.Familiar with use of EXOTOX and Oxygen meters.

5.Familiar with Audit of safety Equipment.

6.Familiar with use of firefighting equipment.

7.Familiar with First Aid Training.

SKILL & TRAININGS

-Three Month Computer Short Course

-First Aid Training” Course from Saint John Ambulance Karachi. Level: Expert

-Skill Improvement Job Qualification Program (J.Q.P).

-Objective Setting & Appraisal workshop From Pakistan PTA Limited

-Safety Supervisor Course from Pakistan PTA Limited (ICI).

-Speaking Languages (English, Urdu, Punjabi, Sindhi, Pashto, Hindco)

PERSONAL INFORMATION:

Date of Birth : 12/06/1973

Marital Status : Married

Religion : Islam

Nationality : Pakistani

Passport Number : BB5759002 Passport Validity : April 22, 2017

Address : House # 51-A, Sheet # 24, Main Zaidi Manzil Street,

Model colony, Karachi-75100.

Contact Number : 0092-21-34493067/033*-*******

Skype ID : msaici6228

Email : **********@*****.***

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