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Quality Engineer Document Control

Location:
Columbus, NC, 28722
Salary:
85K
Posted:
July 02, 2018

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Resume:

Brian M. Antemann

ac536h@r.postjobfree.com

**** *. **** **.

Mooresville, NC 28115

704-***-****

Accomplishments:

Lead Six Sigma project that reduced assembly defects from 5% to <1.2%, saving $600000/year

Developed calibration program that resulted in $26000 annual cost savings

Created control plans, work instructions & PPAP to support inspection and manufacturing processes

Successfully managed 6-10 Quality technicians, inspectors & document control personnel

Skills & Knowledge:

Use of all types of inspection gauges, tools and equipment

Opti-Flex Vision System w/ Quadra- Check 200 Software

Computer Literate: Windows 7/10, MS Office; Word, Excel, Access, PowerPoint

ISO-9001-2008 & TS16949 Quality Plan development

Small group training

APQP, document development, PFMEA

PPAP documentation & submission (Level 3 & 4)

Process visual aids, customer point of contact

Evaluation of product returns

CAPAs (Corrective & Preventive Action)

Work Experience

Consulting Quality Engineer 2/2015 - Current

Staff replacement for temporary positions

ISO & TS Quality Plan Development

Inspection plan development

Control Plan & PFMEA development

Process layered auditing

Calibrated tool & fixture auditing

Completed PPAP submissions

Updating control Pans to reflect ECNs (Engineering Change Notices)

New product review and document development as required

Contract opportunities

Contract Experience: Quality Engineer

Wilbert Plastic Services

Manufacturer of plastic injection molded products

oPPAP Document Development

oPPAP Submissions, Level 3 & 4

oPoint of Contact for specific customers

oProcess & material analysis

o Contract: 10/17 – 2/18

Consolidated Structural Plastics

Manufacturer of plastic injection molded products & Metal components

oNonconformance investigations: 8D responses

oPPAP submissions; automotive, trucking

oDocument development

oPoint of Contact for nonconformances for assigned customers

oIssue RMAs (Return Material Authorization)

o Contract: 2/17 – 7/17

Matcor Metal Fabrication

Quality Engineer 09/2013 – 12/2014

Manufacturer of processed metal products

Developed Control Plans for multiple products

Developed PFMEAs and PPAP submissions

Performed Root Cause Analysis (8D, Fishbone, 5why) for defect resolution

Submitted PPAP packages to customers

Created Dimensional and process deviation requests

Supplier Quality investigations & point of contact

Coordinated ISO-9001-2008 & TS16949 program development & internal audits

RMA management

Data analysis & layered process audit reporting

SensoTronics, LLC, Charlotte, NC 5/2010 to 6/2013

Manufacturer of Medical Diabetic Equipment, syringes and Meters

Quality Engineer

Created 16 procedures and 70 Work Instructions, including all the receiving inspection instructions

Responsible for the preliminary validations for a prototype portable export cutter room

Coordinated quality system auditing and trained receiving inspector

In-process auditing of assembly area

Finished goods auditing

Maintained control of measuring and test equipment to include calibration scheduling and document control

Responsible for mechanical precision inspection and resistance testing on selected components and subassemblies

Directed DOE (Design of Experiments) for production process evaluation

Established AQL sampling technique management per ANSI/ASQ Z1.4- 2003 Standards

Chaired the MRB (Material Review Board) & control of nonconforming product

Assisted with ISO-13485 FDA audit.

CANAC Kitchens U.S. Limited, Statesville, NC 03/2006 to 04/2010

A Division of Kohler Co. (Kitchen, dining room cabinetry and automotive components)

Quality Engineer

Coordinated Root Cause Analysis for product failure

Developed Operational / Quality procedures for machine processes

Improved data collection and product failure analysis

Performed gage calibration & Gage R & R

Created spreadsheet, & PPAP documents

Received goods auditing

Six Sigma Project leadership and small group training

Quality system review and improvement recommendations

Supplier & customer point of contact

Weekly metric reporting

Northeast Corridor Maintenance Services Co., Boston, MA 01/2001 –11/ 2005

Maintenance and repair of Acela High Speed Trains

Quality Assurance Engineer

Partnered to develop ISO 9001-2000 compliant Quality Plan

Successfully directed all facility quality and record keeping activities

Coordinated with all levels of management

Authored procedures and work instructions as required by process changes, equipment updates, and safety requirements.

Developed calibration program, selected vendor, reduced turnaround time by 60%.The annual cost saving of $26000.00

Supervised and conducted internal audits of procedures that increased effective repair methods and reduced labor cost

Performed receiving inspections and Material Requirements Review in accordance with ANS sample plans

Responsible for final acceptance of received components and supporting documentation

Developed and coordinated Material Review Board

Communicated with vendors to facilitate repairs and corrective measures

Coordinated with engineering and purchasing to establish quality requirements and inspection standards

Conducted Facility Safety inspections; advised on compliance issues

Coordinated personnel training:

Safety and regulatory compliance; OSHA, FRA, FDA

Gauging and inspection tool usage.

Education

Northeastern University Boston, MA

BS Operations Management

Central Piedmont Community College Charlotte, NC

AAS Business Administration, Industrial Management

Additional Courses

Certified Six Sigma Green Belt

Certified Internal Auditor (ISO 9001-2008).

Geometric Dimensioning and Tolerancing

Learning Korean, Level 1,2,3

Professional Associations

American Society for Quality (Senior Fellow)



Contact this candidate