Engineer Quality

UTTEJ UMMADISETTI

Email ID: ****************@*****.***

Phone: 224-***-****

SUMMARY

Seeking Full-time/ Internship opportunities to make prodigious contribution using my skills and knowledge to organization.

• A determined and skillful Industrial Engineer, expertise in providing leadership and management for industrial settings, responsible for resolving production issues.

• Application of new technologies, have a good knowledge of all test equipment.

• Demonstrated abilities in industrial engineering management and capable of analyzing process design to identify possible improvements and provide solutions to minimize issues.

• Implementing lean six sigma techniques and Kaizen method for designing a product.

• Technically savvy and quick study in emerging technology. Able to quickly assess and utilize the appropriate response to meet the specific needs of the business requirement at hand. AREAS OF EXPERTISE

• Quality control

• Lean Manufacturing

• Cost Reduction

• Process Redesign

• Problem Solving

• Six Sigma

• 5S

• 5Why

• Kaizen

• Continuous improvement

• Value Stream Mapping

WORK EXPERIENCE

Mahindra and Mahindra, INDIA

March 2013- November 2013

Manufacturing and Quality Engineer

• Application of statistical process control and performing work study on the process to reduce the process time by 5.8%.

• Developed strategies to utilize the work effectively by analyzing the workspace requirements.

• Implemented quality control tools like cause and effect diagrams, Pareto charts, FMEA and control charts.

• Analyzed the process errors by using the Process failure mode effect analysis to solve the identified process errors every week and solving the top repeatable process errors per section. VEM Technologies Pvt.ltd, INDIA

January 2014- December 2015

Production and Manufacturing Engineer

• Performed operations on the lathe machines to manufacture the missile head parts.

• Participated in the design of missile head parts using CAD and solid works.

• Participated in designing and manufacturing a section 3 prototype for the company owned and marketed ball bearings assembly.

• Learnt functioning of manufacturing company and worked in departments of Plotting and Processing, Machine allocation, Testing, Quality Control and Marketing.

• Worked under process design and developed suggestions for the removing the excess parts in the design.

UTTEJ UMMADISETTI Phone: 224-***-****

VEM Technologies Pvt.ltd, INDIA -Continued

• Analyzed the process of work from the production department to the manufacturing line and assigned the weekly schedule for lathe machine processes like turning, drilling, and facing.

• Implemented new process schedule by reducing two steps in the whole process through process improvement.

Indian Society of New Era Engineering Limited, INDIA November 2015- February 2016

Fabrication and Testing Engineer

• Fabricated the design of Go-Kart for competition of National Go-Karting championship.

• Implemented fabrication methods like welding, hand cutting, grinding, metal bending, machining using lathe machines and Computerized Numerical Control machines.

• Analyzed factor of safety, frame, and component distortion by performing testing under effective load conditions with various impacts on vehicle using ANSYS.

• Determined the running performance of vehicle by considering aero dynamic properties and testing it in open conditions.

• Incorporated design improvement techniques to adjust vehicle to comply with center of gravity, braking time, and full speed attainability.

• Achieved all India 22nd position in the competition. EDUCATION

Northern Illinois University, DeKalb, Illinois.

2016-2018

Master of Science in Industrial and Systems Engineering. CGPA: 3.5/4 GITAM UNIVERSITY, INDIA

2012-2016

Bachelor of Science in Mechanical Engineering. CGPA: 7.5/10 Relevant Course Work

• Advance Decision Analysis

• Advance Quality Control

• Advance Production and Inventory Control

• Facilities Layout and Design

• Quality Control

• Supply Chain Management

• Production Planning and Inventory Control

• Lean Manufacturing

• Metrology

• Operations Research Metrology

• Health Care Systems Engineering

• Economic Analysis

• Six Sigma

• Systems Engineering and Management

SOFTWARE SKILLS

• AUTOCAD

• ANSYS

• Arena

• CAD

• EXCEL

• Input Analyzer

• Minitab

• Solid Works

• Microsoft Office

CERTIFICATION

*Certified in CATIA V6 and ANSYS by Central Institute of Tool Design, Hyderabad, INDIA. UTTEJ UMMADISETTI Phone: 224-***-****

PROJECT WORKS

Northern Illinois University

Reducing Unevenness and Nep Generation in the Production of Yarn

• Analyzed the problems affecting the production of yarn in a spinning industry and identified the defects from the data taken from VEERA industries by using six sigma techniques.

• Performed root cause analysis on defects and by applying DMAIC cycle the defects are solved, various graphical, statistical tools were used to study the behavior of critical to quality characteristics of carding station and improvements beneficial for CTQ’s.

• Minitab was used to evaluate whether process is in control or not by generating x bar, R charts and capability analysis.

• Implemented 5why analysis for the problems and analyzed the performance by developing Dot plots, Histograms, Kurtosis, Time series plot and Probability plots.

• Created process map in define phase to analyze Key process indicators (KPIs) to calculate the performance of CTQs by considering percentage of units within 120 neps and percentage of unevenness below 3.95.

• Implemented Six sigma tools to effectively finish the project thus by identifying the percentage of defects as 27% in whole production unit and by reducing the cost of process of net worth $160,000. Northern Illinois University

Facility Location for DeKalb Police Station

• Determined the optimal location of new facility for DeKalb police station by analyzing the real-time crime locations registered in city.

• Single facility minisum model with rectangular distances is used to minimize the sum of weighted distances of 10 unique locations.

• Single facility minimax model with Tchebychev distances was used to minimize the maximum weighted distances.

• The optimal location was found for the police station by joining the two different points obtained from different methods using a line segment and found a location with specified co-ordinates on google map for optimal location of new facility.

Northern Illinois University

Increasing Operating Room utilization at CGH Medical Center(Block scheduling)

• Solved the problem of low utilization of operating rooms at CGH medical center for the fiscal year 2017 by creating new block schedule for surgeons and patients.

• Operating rooms past 3:30pm occurred 277 times in FY17 with mean of 1.3hours and standard deviation of 1.23 hrs., cases past these limits go overtime and expensive

• Identified key players and created process maps to analyze the factors responsible for waiting time of patients and of current state were done using ARENA input analyzer model to develop fit distributions.

• Developed Mixed Integer Linear Programming model (MILP) for creating block schedule to meet weekly patient demand.

• Implemented Standard Operating Procedures (SOP). Key Performance Indicators (KPIs) and Statistical Process Control (SPC) to increase the utilization rate of 63.3% to 95.20% i.e. change of 31.9%.

• Performed quality control tools like process capability charts to examine the efficiency of the developed schedule.

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