Manager Plant
Resume:
SURAJIT SARKAR
Contact:+** -704-***-****/+91-943******* E-Mail:****************@*****.**.**
Pre- commissioning and commissioning~ Project Operations ~ Production Management
PROFESSIONAL SYNOPSIS
A Chemical Engineer with over 9 years of experience in Production, Project, Pre-commissioning/Commissioning Quality Assurance & People Management in Refinery/Petrochemical/Coal Gasification plant. Presently associated with Reliance Industries Ltd as Manager-Process in Gas Plant at Jamnagar (Gujarat). Previously worked at JSPL, ANGUL, Vamshi chemical ltd as a DCS operation.
Have worked in following activities in CGP & Refinery:-
Project Handling, Commissioning, Plant start-up and Process stabilization, review of PFDs, P&IDs, and Engaged in overseeing Process operations and manufacturing of various refinery/gasification products within the set parameters.
KNOWLEDGE PURVIEW
oSuccessfully Pre-Commissioning, Commissioning &start-up of gasification/SULPHUR plant with DCS (Honeywell-EXP),
oPre-commissioning/Commissioning and start-up of Ammonia Recovery Plant.& phenol recovery plant, SULPHUR, tank farm,utility,
oHands-on experience in process control and standardizing production through DCS (Yokogawa-CS3000/Honeywell-XPS) in Refinery Plants.
oAn astute professional with rich experience in Production, Troubleshooting, Pre-commissioning & Commissioning, Process Safety Management.
oOperating of Phenol recovery/ammonia recovery/Gasifier reactor/SULPHUR.
CAREER SCAN
Since: JAN’15-Till Now: Reliance Industries Ltd Jamnagar, Gujarat, IND
(Manager - Operation)
Company Profile
:
Reliance Industries LTD (Jamnagar Refinery)
Plant
Gasification Unit
:
:
Gasification/SULPHUR
-J3 Project
World largest Gasification project with ten number of E-gas technology Gasifier in single location have synthesis gas production capacity per Gasifier is 255.1 ton/hr.
Technical collaboration
:
Licenser-CB&I(P66), USA
Designer-Flour, USA
DCS Provided by
:
Invensys
Span of Employment
:
Since 15.01.2015 to till date
Designation
:
Manager –Operation
Current Responsibility
Job Profile
:
:
Shift Field Engineer.
As Manager of the new J3 gasification/sulphur project and operations.
Capitalizing on the cost of importing LNG by generation of synthesis gas.
Review of vendor PFDs, P&IDs, Isometrics, GA, LDTs, Control Narrative and C&E diagram.
Prepare Hydro test loop, Flushing plan, Leak test loop, SOP, Proving plan, PSM. Commenting and correcting of deviations in the documents and coordinating with detailed engineering contractor for rectification of the same.
Supervising of erection jobs with construction team
Ensure the correct equipment and piping layouts.
To ensure understand ability of DCS by Panel Officers & learning about the Technology.
Monitoring clean build & hydro test with construction team
Planning of pre-commissioning/commissioning activities.
Process related vessel trim test & inspection.
Preparation of system marked up p&ids & reviewing of contractor submitted documents.
Check listing at site based on final revision of p& id.
Assistance to site in charge during precommissioning & commissioning of various packages.
System loop checking & compliance of system as per licensor requirement.
Equipment & piping related punch point generation & rectification.
Monitoring safety with good communication & team work.
To ensure and coordinate with downstream gas purification units for correct line up.
Weekly discussion of project and review of the developments.
Successfully commissioned rod mill, slurry transfer pump, slurry storage tank, slurry piston driven pump.
Successfully commissioned intermediate steam blowing.
Sucessfully commissioned uitility system.
Successfully commissioned natural gas pipeline.
PREVIOUS EMPLOYER
Since: June’11-9th Jan2015: JSPL Angul, Odisha, IND
(Assistant Manager -Process)
Company Profile: JSPL (Angul) is one of the India’s major steel producer with significant sectors presence like mining, Power generation, infrastructure & World first organization for Syn Gas base DRI & India’s first organization to recover Naphtha/sulphur from Syn Gas producing by Coal Gasification Process at Angul, Odisha.(ISO-9001:2008;ISO-14001:2004).
Job Responsibility : DCS Engineer for Phenosolvan & Ammonia Recovery Unit, tank farm, utility.
Product : SYN GAS/Naptha/Phenol/ammonia/Sulphur/Tar/Gasification oil.
Plant Type : Coal Gasification Plant
Designation : Assistant Manager -Process
DCS : Honeywell (Experion PKS)
Technical Collaboration : Sasol-Lurgi, South Africa.
Pre-Commissioning, Commissioning &successfully start-up of Coal Gasification (CGP) Project. It is the 1st time in the world for gas based DRI plant, Technology provider “LURGI”.
Marked all the PID & PFD based on the definition of the system & subsystems of the operations.
Commissioned DCS.
Done load trial of rotary equipments and prepared punch lists.
Done leak check of systems and final box –up activities.
Supervising erection of Phenosolvan & Ammonia Recovery Plant, piping activity, pre-commissioning activities& Ensuring effective site management and discipline to ensure safe execution of the project.
Loop checking and logic testing of different instrument loop. Also checking of all trips verifying them before start of the plant.
Responsible for DCS operation in ammonia Recovery & Phenosolvan Plant.
Plant Operations on a Shift Basis.
Safety & Housekeeping.
Cost Control and Budgeting.
Problem Solving on Plant.
Ensure that Product Quality Conforms to Specifications.
Communicate Product Schedule to all Team Members.
Evaluate Laboratory and QC results and Adjust Settings where necessary.
Assist Maintenance with Fault Finding on the Plant.
General Health, Safety and environment conditions.
Conduct Inspections and generate Work Orders.
Ensure Adherence to All Inspection Schedules.
Quick Response to Production Related Incidents.
To coordinate production activities to ensure adherence to a safe and optimum plant operation.
Ability to interpret and execute a production plan.
Ensure that the permit systems are adhered to.
Drive safety through inspections, observations and coaching.
Liaison between different production sections or departments.
Adhere to required quality standards.
Provide on job training.
Shutdown Planning.
Handled ammonia stripper, ammonia absorber, acid gas scrubber, extractor, filter, distillation column, storage tank.
Since: Dec’08-May’11: Vamshi chemicals ltd Asansol, West Bengal,IND
(Production Executive)
Handled the whole gamut of procedural activities w.r.t each field.
Operate/control and monitor day to day plant operations on DCS system.
Proficiently coordinated with contractors to ensure smooth flow of integrated efforts/
Performed commissioning of ethyl acetate followed by commercial production which was initiated in Aug’09.
Successfully started the Ethyl Acetate Plant from scratch, performed pre-commissioning & commissioning activities and identified manpower requirements.
Coordinating with maintenance departments for preventive and breakdown maintenance
Generating & updating Daily Plant reports and presenting the same to the management for facilitating decision making process
Looking after tankfarm,utilities of plant.
Equipment handled: cooling tower, chilling plant,etp,distillation column,fbc boiler,storage tank.
SCHOLASTICS
2008 B.Tech. (Chemical Engineering) from Jadavpur University, Kolkata, westbengal.
SUMMER INTERNSHIP
Organization: Allied Resin in Polymer Industries, Kolkata
Title : Polymer Production
Period : Jun’07 to Aug’07
Synopsis: Managed production of various polymers.
ACADEMIC PROJECT
Project Title: Waste Water Management by Adsorption Process
Period : Jun’07 to May’08
Synopsis: The project involved taking samples to conduct BOD & COD test. It included waste matter calculation and carried out various adsorption processes.
TRAINING
Completed training at Coal Gasification Plant at Sasol, South Africa during Oct’12 – Nov’12 and identified issues & developed solutions for the same
PERSONAL PROFILE
Date of Birth: 2nd August, 1977
Contact Address: sector 22,30h,reliance green, JAMNAGAR, GUJRAT.
Permanent Address: Behind Kasturi Nursing Home, Mondal Para, Thakurpukur, P.O. Joka, Kolkata–700104
Languages Known: Bengali, Hindi, & English
PASSPORT NO. :-K1492673 EXPAIR ON- 18/04/2022
I hereby declare that all above mentioned data are correct according to my best knowledge.
Place: Jamnagar, Gujarat [SURAJIT SARKAR]
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