Quality Engineer

Location:

Al Hofuf, Eastern Province, Saudi Arabia

Posted:

June 27, 2018

Contact this candidate

Resume:

Dhamesh Pansuriya

Contact: +91-756******* /+966-*********

E-Mail: ******************@*****.**.**

Passport No-M3697346 SKYPE ID: dharmesh6889

MIDDLE MANAGEMENT PROFESSIONAL: WITH NEARLY 12 YEARS OF EXPERIENCE

QA/QC Engineer (Radiator, Heat Exchanger, Fabrication, ISO, NDT & Welding Inspection)

Industry Preference: Manufacturing, Fabrication, automobile, Oil & Gas Location Preference: Any

PROFILE SUMMARY

Quality Control Quality Assurance Customer Focus

ISO & TS Quick Problem Resolution Team Management

Inspection & Testing Exposure to Welding Skills Process Improvements

Man power Planning & Training Lead & internal Auditor Vendor Relations

Requirement Gathering Reporting & Documentation New Product Development

CORE FUNCTION SKILLS

QMS Coordinator: - Implementation of system according to QMS requirements. System Awareness training within organization. Quality Manual, Quality Policy, Departmental Procedures, SOPs, Work Instructions, Forms / Templates preparation, WPS, PQR, WPQ, considering standard requirements.

Customer Inspection & Third Party Inspection Handling: Directing, leading & motivating workforce to ensure Customer Inspection & Third Party Inspection Handling.

Welding & Fabrication Inspection: Directing, leading & motivating workforce to ensure optimum performance of Welding Process, NDT Inspection, WPS, PQR,WPQ Monitoring. Imparting continuous on-the-job training to welders. For accomplishing greater operational effectiveness / efficiency.

Team Management: Directing, leading & motivating workforce to ensure optimum performance. Imparting continuous on-the-job training to subordinates for accomplishing greater operational effectiveness / efficiency.

Project Management: Planning, tracking & handling project within deadlines & coordinating projects for the set up facilities. Optimizing man & machine utilization to achieve pre-set construction schedules.

Quality Assurance: Practicing quality standards with key emphasis on creating quality culture across organization. Preparing quality plans, handling approval of QA plans and implementing QA & QC procedures.

Process Enhancement: Analysing various processes & recommending modifications to enhance operational efficiency. Devising systems & process changes for qualitative improvements in the process operations.

SOFT SKILL

EDUCATION

2006

Diploma. -Mechanical Engineering

Government Polytechnic –Rajkot, Gujarat

Other Course:

ASNT LEVEL-II- RT, MPT, MPT, DPT from Ultra Tech-Ahmedabad (2015)

Certified Welding Inspector-AWS from Ultra Tech-Ahmedabad (2017)

Lead Auditor of ISO 9001:2015 & 14001:2015 from BVQI-Ahmedabad (2017)

Internal Auditor of ISO 9001:2015 from BVQI-Ahmedabad (2017)

Autocad-2015 (2D & 3D) from Autodesk Center, Ahmedabad (2017)

WORK EXPERIENCE

Sr.Quality Engineer Match’18 to till date

EL Salama Radiator & Engineering Factory Dammam-Saudi Arabia

Job Responsibilities:

Ensuring quality compliance of product from Incoming stage to Final stage as per QAP & Approval Drawing

Displaying tests to client along with some special test such as Visual Testing, Leak Test.

Shouldered responsibility for System Implementation Monitoring, Measurement & Control for ISO: 9001Developing working procedures such as standard Quality Control procedures, Process control procedures as per client requirements.

Instrumental in attending the customer complaints & gives them response with the help of 8D Methodology tool. & Warranty Analysis and also faced customer Audit.

Consolidated PPAP, PSW documents for all New Product development and submit to customer.

Demonstrated excellence in new product development and related activities

Diligently prepared ISIR Documents from CP & CPK studies results ensuring process capability for all parts

Played a pivotal role in managing Manufacturing Process Audit & Product Audit along with calibration of all Gauges & Measuring Instrument & Its documentation of Records

Proactively analysing work progress & schedule the inspection stages to meet the deadlines/target dates

Effectuated corrective and preventive actions of internal and external Non conformities (Rejection/Rework)

Holds the credit of reviewing in-process quality reports & drive actions to improve quality in consultation with Quality Head

Mentoring Worker/ Operator/ New Inspector/ Subordinator (Multi Skill).

Essayed a stellar role in managing Incoming, In-Process & Final Inspection, Dispatch, etc.

Administering Process/ Quality as per customer’s requirements

Anchored responsibility for Process Auditing & Product Audit

Effectively addressed Customer Complains through Root Cause Analysis and CAPA

Consolidated Quality Records as per ISO 9001 QMS & TS

Functioned as the Quality Inspector for shift duty planning, verification & monitoring of process parameter during production

Dexterously handled Non Conformity material as per QMS and minimized Rejection & Rework by support to Production Team

Successfully calibrated instruments & gauges & maintained its records.

Instrumental in consolidating Quality Records as per ISO 9001 QMS.

Quality manager & QMS Coordinator (Pressed Steel Radiator &Tank) Sep’15 to March’18

Transpares Ltd (Transformer & rectifier Group) Ahmedabad, Gujarat

Job Responsibilities:

Implementation of system according to QMS requirements.

System Awareness training within organization.

Quality Manual, Quality Policy, Departmental Procedures, SOPs, Work Instructions, Forms / Templates preparation, WPS, PQR, WPQ, considering standard requirements.

Conducting periodic internal audits, MRM meetings, audit finding closures by analysing root cause, CA & PA and effectiveness verification of the closures.

Shop floor audits for different stages of production during machining from raw material to final stage.

Daily Analysis of data captured in different stages of production (SPC, R&R, PPAP) & using it for improvement in process.

Monitoring inspection activity at inward, in-process and final stage to ensure that final product meets standard and customer requirements.

Preparation of Quality Plans for inward inspection & testing and inspection check sheets for in-process & final stages inspection.

Ensuring Calibration of Instruments and Equipment used in organization.

Sample approval of new developed parts / products.

Preparation of MIS on monthly basis to monitor & measure effectiveness of established processes and for continual improvements in it.

Vendor end process establishment and Improvement through monthly performance monitoring with the help of MIS report.

Accomplish customer inspections to get dispatches confirmation.

Customer Complains analysis/monitoring/liaison work with customer & effective closer with root cause and CAPA.

Review & interpretation of Destructive & Non-Destructive Tests according to QAP/ PO/ Technical Specification such as Tensile, Impact, Bend, Hydro, Hardness, RT, MPT, DPT, VT, Leading Member in conducting Pressure Test, Carbon Test, Chisel Test, Pillow Test Oil Flushing Test, Vacuum Test, Paint Peel off Test, DP Test, Dimension Checks, for Transformer Tank, Heat Exchanger, and Transformer Radiator etc. & Carried out Inspection with client/TPI (Third party Inspection)

The full awareness of AWS-D1.1, 1.6 ASME Sec II, V, VIII, IX-, API1104, EN, BIS Test & Standards for Welding & Testing of materials.

Role in LEAN MFG. One piece flow, KANBAN & KAIZEN, 5S, 3M activity & Experience of 7-QC tools like Pareto chart, Fishbone Diagram etc.

Spearheading Fabrication Tank & Radiators process like Cutting, Bending, Drilling, MIG, Stud Welding, Finishing, Pressure Test, Oil Test, Forming, Spot Welding, Seam Welding, TIG, MIG, Gas Welding, Pressure Test, Oil Flushing, Varnishing, Slot Blasting and Flood Painting & Final Inspection.

Inspection of raw material, Stage inspection of job, fit up, Visual inspection, Dimensional & aliments check as per drawing & approved ITP of tank Manufacturing & Radiators.

Review fabrication drawing of transformer radiators, transformer tanks, core clamps, and fabrication parts

Monitoring welder, welding techniques, and dimension control methods.

Performing inspection of welding, fit-up checking such as butt joint, fillet joint-joint as per Drawing & Standard & ITP.

Ensuring Cooler Quality of Paint & Painting by Using DFT Meter, Hardness tester, Gloss Meter, Peel off Test.

Witness Mechanical Test in laboratories-Tensile, Impact, Hardness & Bend test.

Coordinated with shop supervisor during fabrication activity and Solving of Shop floor quality problem.

Leader of Operational Excellence and work on Process Improvement Project like etc.

Sr. Quality Assurance Engineer (Aluminium Plant) Mar’11 – Sep’15

Standard Radiators Pvt. Ltd. Vadodara, Gujarat

Job Responsibilities:

Ensuring quality compliance of product from Incoming stage to Final stage as per QAP & Approval Drawing

Spearheading welding process such as TIG, MIG, SMAW, GMAW, GTAW, etc. and inspection of Robotic Welding as per ASME Section-IV& Also Welding Co-Ordinator as per EN14731 & EN14085

Ensuring Cooler Quality of powder Coating& Painting by Using DFT Meter, Hardness tester, Gloss Meter, Scratch mark test.

Performing inspection of welding, fit-up checking such as butt joint, fillet joint-joint as per Drawing & Standard

Conceptualizing & effectuating welding processes, procedures & performance (WPS, PQR & WPQ)

Administering Destructive & Non-Destructive Tests according to QAP/ PO/ Technical Specification such as Tensile, Impact, Bend, Hydro, Hardness, RT, MPT, DPT, VT etc.

Analysing the use and storage of all welding material and equipment

Displaying tests to client along with some special test such as Visual Testing, Dry Penetrant Test, Leak Test, Hydro Test

Shouldered responsibility for System Implementation Monitoring, Measurement & Control for ISO: 9001, ISO/ TS: 16949, ISO: 18001, ISO: 14001, etc.

Developing working procedures such as standard Quality Control procedures, Process control procedures as per client requirements.

Highlights