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Mechanical Design Engineer

Location:
Irvine, CA
Posted:
March 31, 2018

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Resume:

Chris Lamplough

ac4znv@r.postjobfree.com (***) *** – 9195 linkedin.com/in/chrislamplough

Relocating to Irvine, CA in June, 2018 (currently Stow, MA) Highly motivated mechanical engineer with 2 years of experience in a high-volume manufacturing environment and R&D. I am a dedicated team player looking to leverage my background for a role in new process development or manufacturing. EDUCATION

Rensselaer Polytechnic Institute ● May 2017

Bachelor of Science in Mechanical Engineering, Overall GPA 4.0/4.0 (Summa Cum Laude) Arthur M. Greene Award ● May 2017 - Awarded to top 2 graduating seniors with distinction from engineering faculty WORK EXPERIENCE

Valve Mechanical Design Engineer ● Oct 2017 – Present Waters Corporation, Milford, MA

Evaluated medical-grade proportioning valve prototypes to improve dosing accuracy through modeling and tests o Prepared test reports and IP documentation for solution which reduces pre/post-mix point fluid diffusion by 75% Energy Products Assembly Manufacturing Engineering Co-op ● Jun 2016 – Dec 2016 Tesla, Sparks, NV

Process development of battery module cover adhesion manual workstation during line ramp-up phase o Achieved 4X UPH through time studies, ergonomic alignment fixtures, and workflow layout revisions o Increased throughput by 20% by automating the bond location targeting process of electrical balancing hardware o Designed vacuum tooling to meet cover placement tolerance requirements to lower reject rate by 15% o Partnered with NPI engineers to qualify process changes and technical writers to revise process documentation o Led standardized operator training across shifts to reduce production variability in UPH and quality

Qualification & continuous support of electrical balancing layer epoxy bonding automated multi-robot workcell o Designed FAT/SAT laser fixture to measure part placement accuracy of Fanuc hexapod within 50 microns o Eliminated workcell faults by monitoring robot sequence to identify and resolve PLC errors with control engineers Automated Packaging Equipment Design & Validation Co-op ● Jul 2015 – Jan 2016 Keurig Green Mountain, Burlington, MA

Mechanical design of tooling and manufacturing qualification for automated thin-seal bonding station o Design & process validation of prototype bonding tooling, tolerance stack and DOE to isolate parameters in IQ/PQ o Redesigned bond tooling to lower thermal losses by 75% with SolidWorks CFD/FEA models and data acquisition o Developed sensor with load cell & thermocouples to measure machinery process metrics in production workflow

Led mechanical design of high-speed barcode scanning station as primary contact for remote management o Installed vision hardware for 30% downtime reduction, redesigned machine frame for washdown & robustness RELATED EXPERIENCE

Rensselaer Formula Hybrid Team President● Spring 2016

Coordinated team leads to allocate resources for success of competitive student-led racecar design team o Overhauled new member training to promote team engagement for 25% increase in recruitment retention o Communicated with university leaders to revise safety practices & training to reduce injuries by 50% o Implemented matrix team structure to improve member accountability and knowledge transfer during turnover Racecar Body Kit Design & Manufacturing ● Rensselaer Formula Hybrid ● Fall 2014 – Spring 2015 o Process design & manufacturing instructions of fiberglass body kit, produced CNC routed molds in process trial o Programmed CNC router to produce molds adhering to design geometry and expected manufacturing error stack o Mechanical design of body kit including CFD analysis, material/resin selection, and layup process development Wind Turbine Blade Inspection Robot ● RPI/General Electric ● Spring 2017 o Led design reviews & drawing/tolerance studies with zero part reworks, drafted assembly instructions o Developed motor specification design tool from model of robotic turning dynamics to support future revisions TECHNICAL SKILLS

Software: SolidWorks, GD&T, AutoCAD, NX, MATLAB, ANSYS/Fluent, SAP, Python, SQL, LabVIEW, C Engineering: Mechanism analysis, Fixture design, Tolerance & Statistical analysis, Pneumatic/Vacuum systems



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