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Manager Engineer

Alexandria, Alexandria Governorate, Egypt
March 27, 2018

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Ibrahim B. I. Elkasttawi

Operation&Maintenance Manager

Tel(Mobile): +201*********

Tel (Home): 002*********


Nationality: Egyptian

ADD: Semouha –Alex-EGYPT


BSC Mechanical Engineering Alexandria University – Alexandria, Egypt


Operation&Maintenance Manager RBD (Bin Laden Company) – Saudia Arabia 1998 till 2014 – (2014- up to now Egypt branch)

Priming Diesel Power Generation (power house) O&M Manager including :

CAT Generators 3512B (S/N 8RM003 /004/005/006/008)(POWER HOUSE) low voltage

Three diesel main tanks capacity (65,000X3 M3),two diesel tanks ( 6500 M3X2),transfer


Control by ECM (electric control module)

Synchronization panels consists of PLC'S TELMECHANIC, Protection relays

Overhead crane 10 Ton

Switchgears Groupshinyader with circuit breaker Merlingreen

CAT Generators 3516 ( 4 units) low voltage

W H ALLAN ( 4 unites) medium volts)

Applying preventive maintenance through service manual, SOS. Top, Bottom,Complete


Taking into account order parts by REM system for low cost and leading time

Total capacity 50 MW

Supporting by training in :

UK ( W H ALLAN- BEDFORD) & world-class maintenance find attached

CATERPIILAR Dealer ( SAUDI ARABIA) find attached

Pumps and their application { slurry ( as WAREMAN) pump- oil- water- chemical dosing pumps}

- Bulk material belt conveyor with the gearboxes

- Hydraulic circuits

- Air Compressor experience like Atlas-Copoco & Ingersol rand


- Using CMMS ( computerized maintenance management system) MP2 from DATA -STREAM following work request, work order

- Planned and predictive maintenance using vibration analysis (CSI 2115 EMERSON ),oil debris analysis SOS and thermo graphic camera

- Proactive maintenance ( root cause failure analysis)

-TPM ( Japanese approach ) applying autonomous maintenance, The essence of it's the team work

- 5'S CAN -DO as working environment ( My interesting and publishing bulletin by me)

- lubricate's awareness by using SKF condition monitoring,grease tool meter

- Labor's appraisal system to touch the weak and power evaluation for training program

-Cost control by fabricate some parts at workshop as possible and order parts taking into account lead time ( sometimes for diesel engine we deliver old parts good condition replace by new one to reduce the cost is named REM system)

-Training and orientation the labors different trade at work and classes

- Safety and healthy working environment

- Normally, looking for the facilities at market to improve the work

- Work under pressure

- I have library including books like TPM, oil maintenance environment, Labor's appraisal, hydraulic system,world-class maintenance,water treatment plants presentation videos and diesel power generation presentation videos

Subscribe to the LSE ( life cycle engineering ) newsletter, and SKF newsletter

My experience supporting by training in




As the document attached

Operation&Maintenance Manager Sinai Coal Company – Egypt 1990-1998

1.Priming Diesel Power stations (WH ALLEN).( 2.5MWX4 units)

2.Water Treatment plants (RO).600m3/day(WIER WEST GARTH)

3.Pumps and their applications (Water, Slurry and Oil).

4.Earthmoving and Heavy Equipments.

5.Hydraulic circuits and their applications.

6.Mining equipments{coal washery-shearer(Andrson)-loader (Dosco)-Belt conveyors-hydraulic support-chain conveyors etc }

Operation&Maintenance Senior Engineer PetroJet – Egypt 1985-1990

1.Earthmoving and Heavy Equipments (Construction Equipments)(pipeline installation equipments) and refinery { loader –sideboom-pipekiller-welding mashines etc }

Operation&Maintenance Engineer ELABD Contracting Company – Egypt 1979-1985

1. Earthmoving and Heavy Equipments (Construction Equipments). Concrete pumps etc


1- IN ENGLAND 1995

In the following fields (World-Class Maintenance)

1-Planned preventive maintenance.

2-Predictive and proactive maintenance.

3-Root cause failure analysis.

4-Total productive maintenance (Japanese approach).

5-Training Tech.

6-Industrial hydraulic


1-Pump Engineering INC (USA).

2-ELZAHID Tractors (Caterpillar dealer) in Saudia Arabia.

3-LCE (Life Cycle Engineering) USA.

4-Computer Skills.


Have been to India and Pakistan for hiring labors different trades

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