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Maintenance Manufacturing

Chodavaram, AP, India
March 24, 2018

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Mr. Brijesh S Ulvi RESUME

Mobile No 996-***-****,709*******

E-mail Id:


Seeking a Challenging and growth oriented profession in Manufacturing,Maintenance& Engineering, where I can utilize my technical background for the benefit of the organization.


Diploma in Tool and Die maker with 12years experience in Manufacturing,Maintenance,Documentation,Modifying and Trouble shooting of all types of Plastic Moulds,Sheetmetal Presstools,repairing of jigs,fixture and various types of mechanic devices in automotive industries.


ORGANIZATION : Badve Engineering Ltd.Narasapura,Banglore.

DESIGNATION : Sr.Enigineer Mould maintenance Dept.

DURATION : 18thJuly 2016 to till date.


Badve Engineering Leading Manufacturer & supplier of two wheeler and automotive,Plasticcomponents,Sheet metal and silencer.The main customers are Honda motorcycle & scooter India, EXIDE and Scania.


Manufacturing and Maintenance of plastic injection Moulds,sheet metal presstool, and jigs &n fixture .

Planning and Scheduling of preventive maintenance of tools,monthly,quarterly and yearly.

Attend tool trials at Inhouse and condition set up to ensure that the customer requirement of the component are met.

Documentation of tool history and technicians daily activities.

Follow up and implementation of ECR / ECI (tools related).

Responsible for tools for up keeping in periodic maintenance.

Implementation of TPM in the company.

Implemenetation of Poka-yoke system.

Process planning material procurement,vendor development Bomreceiving,indent the material.

Planning & monitoring of critical Spare parts for moulds,presstool and jigs & fixture .

Spares parts inventory and budgetary control for all critical spares.

Implementing KAIZEN.

Work in a safe manner maintain 5’S’ and 3’S’.

Other duties as assigned by manger.

Resposible for QMS audits and documentation of toolroomdepartment,preparation of manual and check sheet .

Attending daily and monthly meetings and organising delegation rules and development.



DURATION : :27th April 2015 to 23rd DEC.


OPTOSEM Fabrication Precision Insert Molding business Group focuses a global integrated solution provider for the open cavity packages Used in MEMS,such packages are used in for a variety of IC application,from OPTICAL MOUSE,LED,,FIBER OPTIC,MEMS SENSORS(Proximity switch,Timing clock chip,PIR,RF) and newer application especially Sensors and many are found in todays Smart Phone,Tablets and Gaming Machines.Other applications incudes for Automotive and medical Fluidic,The main customers are Apple,JST,FCI


Manufacturing, Process planning/ Production planning- Update board and conduct meeting, provide schedules, supervise all machining stations

Troubleshooting of Mould deffects.

Inserts FAI verification before start fitting (inserts FAI approval)

Mould testing along with supplier end and inhouse.

Part study and prepare cosmetic report to customer (immediately after test)

Follow up with QA team for FAI report

Visit customer for any kind of disccussions.

Shipment of Samples - cordination with logisitic side

Repair in house running moulds.

Able to handle overall tool room functions

ORGANIZATION: Sun Hi-Tech SDN BHD,Kualalumpur,Malaysia.


DURATION : 1st Aug 2014 to 26th April 2014(8 months)


Sun Hi-Tech SDN BHD Specialize in manufacturing of plastic Mould,was established in 1988 with a commitment to provide to our clients the finest and the best quality product in the field of plastic Injection Mould, Home Appliances, Automotive Part, Car Battery, Large and complicated molds and capable of making molds for 1500 ton injection molding machine. The main customers are DENSO,TOYOTA MOTORS,HIL,HONDA MOTORS,KIA MOTORS,PROTON MOTORS,HICOM MOTORS,LIPRO,JEBCO,APM.


Responsible for mould design, fabrication and modification

Documentation of mould base and inserts inspection reports

Perform Breakdown maintenance,preventive maintenance and Hot runner system

Maintain the spare mould elements and hot runner elements to reduce machine stoppage.

Carry out necessary Modification,ECI,corrections if required and to enhance the quality of the tools.

Trouble shooting of injection moulds during trial.

Programming for electrodes and operating cnc machines.

Laser welding machine operating.

Maintaining the safety norms at the shopfloor.

ORGANIZATION: Denso kirloskar industries Pvt ltd.Nelemangala(Banglore).

DESIGNATION :Tool and Die Engineer 1

DURATION 1st March 2006 to 19th June 2014(8.4years)


Denso KirloskarIndustries pvtltd,subsidiary of Denso CORPORATION JAPAN,It is overseas group company,one of the leading global Automobile components suppliers,focus on value added technologies,especially application for protecting environment and intelligent transport system,an ISO/TS16949 &14001 company,the main product are Radiators,condenser,HAVC,intercooler,Reservetank,Fan,Shroudassembly,The main customers are TOYOTA,HONDA,MARUTHI SUZUKI and VOlVO.


Manufacturing and Maintenance of Hot Runner Moulds,Presstoolsjigs &fixture.

Follow up and implementation of ECR / ECI modification of tool.

Responsible for high precision Moulds,presstoolsand jigs & fixtures for up keeping in periodic maintenance.

Scheduling of preventive maintenance plan,monthly,quarterly and yearly.

Conduct first piece inspection record data and confirm before production.

Breakdown of toolanyalysis,root cause and counter measure.

Trouble shooting of Hot runner moulds,

Planning & monitoring of critical Spare parts for Mouldsand jigs &fixtures.

Spares parts inventory and budgetary control for all critical spares.

Documentation of Moulds,presstool,jigs and fixture history and log daily activities.

Resposible for audits and documentation of toolroomdepartment,preparation of manual and check sheet as per ISO/TS16949 & 14001.

Implementation of TPM for injection mouldingmahine in the company.

Implementation ofKAIZEN,Poka-yokesystem.

Work in a safe manner maintain 5’S’ and 3’S’ activities.

Other duties as assigned by the management.

Attending daily, weekly and monthly meetings and organising delegation of work related improvement and development.

ORGANIZATION: Magnetic Electronic Device PvtLtd.BommasandraBanglore.

DESIGNATION Trainee ToolAnd Die maker.

DURATION : 9th Nov 2005 to 6th March 2006.(4months)

COMPANY PROFILE:MED-Magnetic electronic device. Manufacture of Progressive and fine blanking component for electronics and automobile industries.The main customers are Ford,IFB,pricol,apc,applicom and BPL.


Manufacture and maintenance of presstools and jigs &fixture.

Attending trials of Progressive tools.

Preventive and breakdown maintenance of presstools.

Designing for jig and fixture.

Spot welding.

Prepare inspection standards parts.

Maintaining History card for the presstools.

Trouble shooting in pressdtools and machine process.

Change over of pressdtools from the machine.

ORGANIZATION: Master Moulds Pvt Ltd.Ambad.Nashik.

DESIGNATION In plant trainee.

DURATION 18th July 2004 to 7th July 2005.(1years)

COMPANY PROFILE:MastermouldsPvt Ltd .an iso 9001:2000 certifidecompany,The company is based in india with more than a decade to establishment and promoters with more than two decade of experience and expertise in Tool and Die Making,InjectionMoulds,CompressionMoulds,TransferMoulds,Thermoset Injection Moulds and Injection and compression mouldedparts.The main customers are Schneider electric,SIEMENS,L&T,GE,Learcorporation,Legrand,Pinnacle.


Design and Manufacturing injection moulds.

Manufacturing of moulds inserts and mould base.

Work instruction for conventional,CNC,WEDM and EDM machine.

Assembly& fitting new moulds.Attending trials of new moulds.

Work on all the conventional Toolroom machines like lathe,Verticalmilling,RadialDrilling,Surface grinding etc.

Work on cnc job setting, 2D programming.

Inspection of component and inspection report.

Preventive and breakdown maintenance of injection moulds.

Education Qualiffication :

Diploma in Tool and Die making Passed out with Distinction (81.5%)Final 4th.From the Board of Technical Education at GT & TC (Government Tool room and training center.)Dandeli

Year of Passing

Aggregate Marks


1st Year /May-2002



2nd year/ June-2003



3rd year/July-2004


Second class

4th year / July-2005(Inplant training)


Pass Distinction

Other Skills and Abilities :

Assembly of NewTools,ToolMaintenance,Troubleshoting.

Conventional machine operating(Lath,Milling,Grinding and Radial drilling machine).

Use of gauges and other measuring instruments.

Presentations to customer and inhouse up to Top management.

Good exposure in Tool design, Tool room Management.

Able to OperatingCNC MAKINO F5 machine fanuccontrol.

Micro welding,tigwelding,laser welding.

Operating fork lift and pallet trolley

Crane operating 3ton to 15ton(DEMAG / STAHL cranes)

Other skills :

Good inter personal skills

Good communication skills

Computer Knowledge :

CNC programming (Manual 2D-programming).

Windows – windows7 windows xp. (MS Word,MS Excel worksheets & MS powerpoint).

Knowledge of Solid Modeling,Pro-E (Using Mechanical Desktop Software autocad.2014)


Name : Brijesh S Ulvi

Father’s Name : Suraykant N Ulvi

Date of Birth & Age : 2nd october 1984, 32 years old.

Marital Status : Married.

Permanent Address : S/o Surayakantnulvi,

Behind head post office,

Karwar(Uttar Karnataka),


Nationality – Religion : INDIAN – Hindu

Expected ctc : Negeotible

Hobbies : Reading Technical Books, Listening music

Languages Known (To Read) : English,Hindi,kannada,Konkani and Marathi.

(To write) : English, Hindi &kannada,

(To Speak) : English,Kannada,Konkani,hindi& Marathi,

Passport details : Passport no J7072085,

Issue date 13/05/2011 valid to 12/05/2021.


I declare that the information provided above is true to the best of my knowledge. If proven false, my candidature may be cancelled.suit the requirements of your organization. So, consider my application favorably & provide me an opportunity to serve your esteemed organization, for which I shall be ever grateful to you, Sir.

Eagerly awaiting your positive response.

Thanking you,

Yours faithfully

Contact this candidate