AMEEN M. NAUSHAHIE
Bridgeville, PA 15017
** ***** ** ********** ** the steel industry. Background in Melt Shop supervision as well as hands-on experience operating EAF’s and LMF’s, Iron foundry with two low frequency induction furnace 500Kg (1100 Lbs) ductile iron melting Induction furnaces (3 Furnaces 10 Tons each) with 40 Tons holder with DISA Casting and also responsible of sand making, molding, casting and finishing of casting melting with Copula furnace cast iron part and pipes, Heat treatment of steel (Case hardening, annealing) knowledge and exposure to VOD, AOD’s, Continuous Casters and Ingot casting. Also experienced with Metallurgical Lab equipment (Spectrometer and Metallurgical Microscope, SEM),Quality control SBQ bars, Tube steel seamless pipe, forge steel, structural steel etc., macro etch lab, nondestructive(NDT) magnetic particle test and dye penetrant test. Experience with checking customer requirements per ASTM & AISI and other international standards, disposition & certification of product, melting, refining of steel (knowledge of slags making)
Overall equipment effectiveness (OEE) report for EAF, Statistical analysis with QI macros and MS excel Quality Management Software ISOXpress 9001, and EDI (Electronic Data Interchange), Fishbowl Inventory & Wonderware Software (Human Machine Interface) HMI.
Right Slag practice for EAF, LRF and VTD reduced cost of Refectory Bricks, and right slag volume increase yield of EAF, steel cleanliness. Reduced down time EAF applied OEE report. Final products (round and rectangle casted bars) reduced internal and external defects.
In Peoples Steel Mills Pakistan involved start up the new mill, involved start up charging and alloy bay, Installation EAF,LMF and VDT,CCM and Ingot casting new equipment, and start up the mill production, carbon steel and stainless steel.
Three Years Associate Engineer in Metallurgy, 1995
Metallurgical Training Center
Courses of study included metal properties and refining, alloys and Physical Metallurgy included Heat Treatment, metallography and microstructures, Phase diagrams, TTT diagrams. Refractories, forging, rolling, casting, wire drawing, welding and testing of ferrous and non-ferrous metals. (NDT and DT)
Kent State University Trumbull, Ohio USA 2012
16 hours course for ISO standard internal auditing.
Universal Stainless Steel July 2017 to Present
Responsible of 50 tons EAF,AOD and Ingot bottom pour Safety,Qaulity and Production with 10 Union crew.
Contractor: Worked as a contractor in Gray Iron Foundry and Hot rolling mill Feb 2017 to July 2017.
Production Supervisor / QC Supervisor.
Special Metals (Wyman- Gordon) (Precision Castparts Corporation) May to Feb 2017 (Down sized, have recommendation from PCC for new employer)
Production Supervisor, Two Vacuum Induction Furnace Melting (VIM)
Process Metallurgist / Product Metallurgist- Quality Control
Warren Steel Holdings 02-2011 to 1-2016 (Plant Closed)
Analyze the final product on daily basis and as per need; resolve the issue if we have any help with operations.
Quality control of SBQ bars, Tube steel seamless pipe, forge steel, structural steel etc., macro etch lab, nondestructive(NDT) magnetic particle test and dye penetrant test, check customer requirements per ASTM & AISI and other international standards and disposition & certification of product, ensuring the final product has been produced in accordance with defined Metallurgical Process and meets the customer or international standards
Worked with deviation of nonconforming product, and work instruction of product.
Created work instructions as per customer requirement.
Monitor process with SPC.
Customer claim investigation.
Statistical analysis: Root cause analysis, Trend data analysis etc.
Quality Management Software ISOXpress 9001 and EDI (Electronic Data Interchange).
Process Melt Shop Specialist 04/2010 – 02/2011(Career Move-Supervisor/Melter)
Evraz Claymont Steel Claymont, DE
Melt Shop Specialist responsible for pulling heat samples, checking chemistry and bath temperature. Later, at the Ladle Stir Station used an Argon Lance to degasify and determine the additives necessary to insure proper chemistry prior to casting. Prepare scrap and alloy additions required for Carbon Steel Melt shop.
Melt Shop Production Supervisor 6/2008-10/2009 (Lack of Work)
ATI Allegheny Ludlum, PA
Responsible for Melt shop safety, production, and quality of stainless steel. Supervise melt shop production crew of 6-8. Refining operation: 110 Tons, Two Danieli EAFs and 150 Tons AOD.
Process Melt Shop Specialist 11/2006 – 06/2008 (Career Move-Supervisor/Melter)
Evraz Claymont Steel Claymont, DE
Started as a Lab Tech. Promoted with 3 months to Process Melt Shop Specialist responsible for pulling heat samples, checking chemistry and bath temperature. Later, at the Ladle Stir Station used an Argon Lance to degasify and determine the additives necessary to insure proper chemistry prior to casting. Prepare scrap and alloy additions required for Carbon Steel Melt shop.
Shipping and Handling, Metal Service Center 12/2004 – 11/2006 (Career move into melt shop)
Olympic Steel Lester, PA.
Responsible for overhead crane, forklift, metal grinding, de-burring, Quality control and welding for a Metal Service Center.