Heat treatment

MARSHAL ADAIKKALARAJ J

Mobile +91-801*******, +91-735*******

Email- ***********@*****.***

Synopsis

A result oriented 5.5 years experience in Heat Treatment.

Having Knowledge& operating skills about Carburizing, Endo gas generater,Quenching, Tempering, Gas Nitriding Process,Pre Washing,After washing, Induction Tempering,Pre heating,Laser marking.

Excellent analytical, troubleshooting and inter-personal skills with proven ability in driving quality enhancement, process improvement and cost savings initiatives.

Managerial Skills & Team Management.

Organizational Experience

YEARS

ORGANIZATION

POSITION

FROM

TO

JAN – 2015

Till date

India Yamaha Motors Pvt Ltd

Production Associate.

MAY – 2012

DEC – 2014

TVS Sundram Fasteners Pvt Ltd

Cell Leader.

Name of the Organization: India Yamaha Motor Private Limited

Shift incharge in heat treatment

Furnaces start up & shutdown activity. Handling Furnaces like Continues Carburizing Furnace, Gas Nitrating Furnace,Washing,Endo gas generater and Induction Tempering (CCGH).

All check sheet updation(Start of work,End of work,Daily check sheet,Preventive maintenance check sheet)

Monitoring the customer complaints, Taking short term action decision for the complaint, Taking, implementing & monitoring the permanent corrective action.

Man power calculation, Team Management Skill Evaluation.

Production planning {Achive daily production plan vs actual}

Plus or minus ( Zero) Daily closing with 4M control, 5S, SOP (Standard Operating Procedure), Kiken Yochi Training (KYT), 4M (MAN, MACHINE, METHOD, MATERIAL).

NG Part management (scrap,rework parts)

Preparing and doing the DWMY (daily-weekly-Monthly-Yearly) maintenance plan for the machines.

Safety,Quality,Cost,Productivity related improvements like Kaizen.

Conducting training for the new members in 5S, safety, production, quality, kaizen, rejection reduction.

Member of ERT Team .

Preparation of Documents for Quality Management System ISO 9001.

Handling of gases like Nitrogen,LPG,Ammonia,Endo gas.

Member of Small Group Activity (SGA).

Raw material forecast preparation.

Experience in preparation standard operating procedure (SOP),Check sheet.

Name of the Organization: Tvs Sundram Fasteners Pvt. Ltd.

Production planning and execution.

Handling furnaces like Normalaizing,seald quench furnace,washing,tempering,Endo gas genarater

Preparing the daily production plan for heat treatment

Experience in preparation of process standard, Inspection, standard operating procedure, DWMY check sheet (daily-weekly-Monthly-Yearly) for process and maintenance.

Conducting training for the new members in 5S, safety, production, quality, kaizen, rejection reduction.

Monitoring the customer complaints, Taking short term action decision for the complaint, Taking, implementing & monitoring the permanent corrective action.

Preparation of mould,Handling Inspection machines like Micro Vickers Hardness Tester, Rockwell Hardness Tester,Spectrometer.

Academic Exposure

STREAM

INSTITUTION

YEAR

PERCENTAGE

DME

SESHASAYEE INSTITUTE OF TECHNOLOGY-TRICHY

2009-2012

86%

SSLC

GOVERNMENT HIGH SCHOOL PALINGANATHAM

2008-2009

91.%

Personal Details

Date of Birth : 22 APRIL 1994

Nationality : Indian

Marital Status : Single

Fathers name : JESU P

Languages known : Tamil & English.

Address : 3/3 South street,Palinganatham,Ariyalur 621 651.

Declaration

Information furnished above is true to the best of my knowledge and belief.

Place: MARSHAL

Date:

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