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Electrical Maintenance Manager

Cairo, Cairo Governorate, Egypt
March 22, 2018

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AAhhmmeedd RReessuummee


Ahmed Mongy

Unit**, Zone3, Area 8,

El-Shorouk City, Cairo, Egypt


Career Objective :

Join an organization that would provide me with an opportunity to establish a recognizable career in both personal and professional levels, in addition to be an active participant in the company’s success

Career History:


Mahmood Saeed beverage Can Egypt Company Limited (MSCANCO) is a unit of MS Group of companies, located at the Red Sea port city of Jeddah, Kingdom of Saudi Arabia. MSCANCO is equipped with state-of-the-art technology and equipment for the manufacturing of high quality Aluminum Beverage Cans and the plant has an installed capacity 2400 million cans per annum.

Starting June 2014, I joined MSCANCO beverage con Company as Assistant Engineering Manager for its new plant in Kilo 63 Cairo Alexandria Desert Road Egypt. Starting as Assistant Project Manager, concrete the all the machine installation, commissioning. Then hire startup team from engineering& production for complete remaining installations and Established & implemented the 1st Line at MSCANCO Beverage Cans, including commissioning & start-up with good contribution in modifications to the design since 15/4/2016 and planning to startup the 2nd line in July 2017.

Coordinate project management activities, resources, equipment and information.

Coordinate between Roeslein company and the local subcontractor

Assign tasks to internal team MSCANCO and assist with schedule management.

Make sure that work progress are meet the project time table

Analyze risks and opportunities

Oversee all the electrical work in project

Monitor project progress and handle any issues that arise

Work with the Project Manager to eliminate blockers

Use tools to monitor working hours, plans and expenditures Assistant Engineering Manager

From 1/06/2014 to date


I’m reporting to the Engineering Manager and I Manage and coordinate the implementation of

(25 person ) (5 Electrical Engineers & 2 Mechanical Engineers & 8 Electrical Technicians and 8 mechanical Technician ).

Manages all plant maintenance activities at our factory, preventive maintenance, PM plan predictive, preventive, emergency, and routine maintenance

Manage department resources in efficient way to achieve targets.

Analyze production losses and spoilage for necessary corrective / preventive actions. AAhhmmeedd RReessuummee


Lead internal process improvement projects.

Ensure safe working and good housekeeping practices

Manage engineering team, incl. staff training and development

Generating periodical monthly reports about the down time and stoppage

Responsible of continuous improvement process including implementation of Lean Manufacturing Tools and commissioning of new machines.

Responsible for any modification and new installation

Energy consumption control.

Cairo PAC

Cairo PAC is the largest Processed Food Can Manufacturer in Egypt who produce 3-Piece Steel Cans

. Founded in 2011the company employs more than 300 people . These cans are suitable for packing beans, Olive, Artichokes, Tomato sauce and other foodstuffs. Maintenance Manager

From 05/03/2013 to 30/5/2014


I’m reporting to the plant Manager and I Manage and coordinate the implementation of (12 person ) (two Electrical Engineers & two Mechanical Engineers & four Electrical Technicians and four mechanical Technician ).

Manages all plant maintenance activities at our factory, preventive maintenance, PM plan predictive, preventive, emergency, and routine maintenance

. Manages the activities of maintenance staff ensuring that maintenance activities support production needs in an efficient and safe manner. •

. Manages the maintenance records, equipment files, repair documentation, and Process Safety information ensuring complete and accurate records.

Managing the daily maintenance & projects activities, down time analysis & trouble shooting,

Spare Parts cost analysis, Maintenance's reports, and capacity improvement.

Lean operations(5S - TPM - SMED - VSM - Six Sigma)

Spare part usage control

Energy consumption control

Best Practices controller

Prepare the annual training plan of maintenance teams.

Develop a work environment within manufacturing that promotes trust, teamwork quality and safety

Coach, mentor, and develop employees to meet current and future business requirements.

Attends to plant breakdowns, diagnoses faults and decides on the correct action/s to be taken, effects and priorities all necessary repairs

Rexam Egypt S.A.E

Rexam is the world’s second largest consumer packaging company .it is the leading global beverage con maker and one of the global leaders in rigid plastic packaging .Rexam’s turnover is approximately 3.6 billion euro .we employ some 22,000 people in more then 20 countries . Electrical Maintenance Engineer

From 01/01/2008 till 4/3/2013


AAhhmmeedd RReessuummee


Preventive & Predictive Maintenance

Energy consumption control

Facilities and equipment maintenance

Improvement process

Spare pert usage control

Maintenance planning

Involving in commissioning of the new project

Maintain the smooth stock level for the electrical equipment

Follow up and fix the machine trouble shootings

Responsible for any modification and new installation

Plan for the monthly and yearly maintenance

Generating periodical monthly reports about the down time and stoppage

Attends to plant breakdowns, diagnoses faults and decides on the correct action/s to be taken, effects and priorities all necessary repairs

Responsible for all work study

Monitor and analyses Machine breakdown with the objective of developing and implementing planned maintenance procedure including:

Carrying out all maintenance on equipment to required standards

Liaising with internal and sub-contract specialist for major mechanical breakdown / maintenance, when external expertise is required

Apply lean 6 sigma ( 5S – TPM- Problem Solving Mathed -SMAD )

Consumptions & Usages controller ( EIP )

El Mourshidy Textile

Electrical Maintenance Engineer

From June 2006 till 30/12/2007


Permanence preventive & corrective maintenance plan for all equipment, and machines on weekly, monthly, and yearly bases

Ability to clear the instant fault

Design electric system equipment to provide a useful and safe workplace

Design the lightening and power load system for workplace and determine what is in normal and emergency load

Design the control, power circuits and panel boards

Monitor installation of designed equipment/systems to ensure compliance with designed specification and safety codes (IEC)

Education :

B.Sc Electrical Power Engineering, Cairo University 2004 Project grade: Excellent


Major: Electrical Drive System in Cement Industry

Minor: Effect of harmonics on the Electrical Networks. Project Grade: Excellent

Project outlines:

My project involved the following tasks:

1) Investigation of the complete process and its driving system through some field trips to the factory.

AAhhmmeedd RReessuummee


2) Load Calculation and motor selection

3) Design of the distribution network with more concentration on the motor branches including their protection system

4) Simulation:

Software: computer programs will be used to simulate the drive system.

Hardware: a simple model will be constructed in the Lab which compromises different types of motors and controllers. The drive operation will be monitored and controlled through SCADA and PLC.

5) Supplementary tasks

6) An emergency unit will be included to support the emergency loads during failure periods.

Summer Internship:

Summer Training: West Cairo Power Station

Summer Training: Engineering for Investment and real estate Summer Training: Helwan Electricity Network center Training & Self Development:

Siemens S7-300 with profibus &profinet communication protocol

PLC for Siemens Step7- 200

Allen Bradley RSLOGIX 5000

PLC 5 Maintenance and Trouble shooting using RSLogix 5 Software

Device Net & RS network configuration and troubleshooting

PLC for Zelio Smart Relay

Aware of different PLC Types:

Siemens S5-95U

Siemens HMI station Touch screen

LG Master- k805

Able to deal with drive machine invertors

ABB LG ( IS5 ) Delta inverter

Allen Bradley Fronic lenze

Line control system

DH+ Profibus Profinet

Program Screen

Siemens HMI 570 touch screen

Allen Bradley Panel Builder

Allen Bradley Panel View Pulls

General training

• Leadership Challenge Training in UK

• Can Manufacturing Process. in Egypt & UK

• Business training in UK

• Oven Theory ( Mechanical &Electrical ) Oven Air Flow &Safety Check.

• Leading Bold Change.

• Safety Leadership.

• Confined Space Work Permit Safety Training.

• First Aid Safety Training.

• Training of Trainees.

• 7 Habits of Highly Effective People

• Operational leadership Training

• Lean manufacturing training in brazil

AAhhmmeedd RReessuummee


Communication Skills:

• Ability to work in dynamic and multicultural environments

• Ability to work under pressure and solve various problems

• maintain relations with staff and clients on all levels

• Ability to work under stress

• Hard worker, effective Personality, able to take decisions

• Analytical Mind

Personality Traits:

• Stability • Honesty • Cooperation • Relocate to work place

Computer Skills:

* Office 2000 (word, AutoCAD, Visual Basic, Internet Access)

Language Skills:

Arabic: Mother Tongue

English: very Good

Personal Data:

Age : 37

Date of Birth : 15th July 1979

Marital Status : Married

Military Status : Completed

Nationality : Egyptian

ID Number : 279***********


Furnished upon request.

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