Engineer Manufacturing

SAIKUMAR JONNALAGADDA

Canton, MI *****. Mobile: +1 (913) – 742 – 2717 E-mail: ********.******@*****.***.

Summary:

Overall 4+ years of experience as an Industrial Engineer with strong Mechanical and Quality skills. with hand on experience, Also worked as Industrial Engineer, Validation Engineer, Junior Production Associate.

Prevailing and implementing skills based on Six Sigma. Worked with including 5S, Value Stream Mapping, Standard Work, Regression Analysis, Kanban, and Kaizen DMAIC principles and followed Continuous Improvement techniques.

Ability to understand and follow the Tools and Techniques in the Assembly and follow Production Engineering in Time- Motion Studies and Worked on key process improvements using Six-Sigma and Lean method.

Ability to set-up, facilitate and lead service improvement/’Workout’ sessions with a range of business stakeholders (Experience of process/value stream mapping/Kaizen Principles).

Design skills include an understanding of drafting standards and design progression. Recognized as a hard-working, results-oriented leader with Strong leadership, Customer interaction and people skills.

Has the proven in material handling activities including inbound material receipts and storage, supply of material to production lines ability to set clear directions and objectives in a high stress multifunction environment.

Reduces waste by studying methods, equipment, and operator techniques recommending changes identifying and analysing waste. Maintains operations guidelines by writing and updating policies, procedures and methods.

Track and record metrics that indicate Quality/Delivery/Cost performance, create actionable items and conduct initiatives to improve performance. Executes project objectives for new products and changes to existing products

Supported Production as Design/ Drafter in Software CATIA V5 with a diploma in AutoCAD.

Authorized to work in US for any Employer.

Work Experience:

VVST Energy Inc. – Detroit, MI - Industrial Engineer May 2017 –Dec 2017

Worked with couple of projects “Manufacturing of Ceiling fan and Street Lamps”, and develop the usage and work efficiency in the manufacturing processes.

Arrange Stamping Machines with following proper Plant Layout & Time – Motion Studies to improve the Efficiency of work flow.

Experience in Plant layout, Statistical Analysis and Cost Estimation within the Manufacturing processes. Prepared project status reports by collecting, analysing, and summarizing information with FMEA analysis and trends.

Learning about machines, materials, which are more suitable for the projects and energy to make a product or service and follow Lean activities by Kaizen, Root Cause Analysis and 5S

Help company to increase productivity to Establish and conducted Industrial Engineering & Productivity Improvement in Projects. Design methods to ensure product quality. Perform mathematical calculations to determine manufacturing processes.

Report final results, using Kaizen Principles and then determine any additional changes that can be implemented immediately or gradually related to the initial problem

Product Cost Estimation for every Machine like Stamping and Prepare needed supplies to ensure assembly line runs smoothly with the least amount of error

VAStek Inc. – San Diego, CA - Validation Engineer Jan 2016 –Apr 2017

Creation/ Update of Master Validation Plan and other Validation documents for existing products. Active participation in the gap analysis, checking for documents in the system and creating new documents for Test Method,

Test Method protocols and Validation Reports. Performing and documenting qualification and validation testing to accommodate process changes for existing product lines.

Involved in Plant Layout with proper corrections in the protocol to increase the proximity in the production line which is a basic standard rule in 21 CFR part 11.

Good expertise in developing the following validation deliverables – Risk Assessments, Regulatory Assessments, 21 CFR Part 11 Assessments, Gap Analysis documents, Validation Plans, Qualification Protocols, Validation reports, IQ/OQ/PQ test scripts, Deviation/Incident Reports, Change Controls and Problem Reports.

Facilitating/participating in FMEA’s for existing production processes. Providing Support and implementing preventive actions and control plans to adequately address the FMEA result.

Performed given work using the MINITAB by completing given assignments. Improve Quality Companion in the Lean Manufacturing with implementing the Six Sigma tools and Techniques.

Responsible for medical product specifications, verification testing (protocols and reports) and manufacturing development.

Worked on key process improvements using Six-Sigma and Lean methods

Puzzolona Manufacturing Fabricators - Junior Quality Assistant: Apr 2015 – Oct 2015

Work on assigned processes, regarding the quality Inspecting and manufacturing process. Comply with direction and guidance given by the supervisor.

Drew and Analysed facility layouts, product storage, and material handling equipment on AutoCAD to identify opportunities for optimizing storage space. Kaizen and Lean principles implemented to decrease cycle time by 15%

Work on Cone and Jaw Crusher with the visual proto type design using AutoCAD and CATIA. Complete other tasks assigned by management and following the Step for manufacturing process of JAW and CONE Crushers.

Conduct studies pertaining to cost control, cost reduction, inventory control, and production record systems. On the basis of these studies, develop and implement plans and programs for facility modifications and revisions to operating methods.

Using AutoCAD 2012 by which created a new design which helped to implement in improving the Time motion Study and involving the

Turbovent Industries Private Limited: - Junior Production Engineer Feb 2014 – Mar 2015

Supervising and monitoring the number of materials that are being used in the production and maintaining the material with respect to the protocol.

Planning with the administrative department for the work allotment to the workers and keeping the track of costs in a proper order.

Having an idea on the design, solving better problems or rectifying the mistakes in the designs. Handling the budget expectancy from the senior production manager. Providing the technical support for the trainee team and getting the work done on time.

Involving in the problem solving while troubleshooting the issues among the workers and the machinery used in the production of Industrial Fans.

Production department handling each and every part in the production where assembly products are being taken into consideration and despatching with respect to the orderly maintaining in given time limit.

Dealing with the operations, which are kept with assembly portions involves with implanting the Quality principles to fasten the Assembly work.

Harley Davidson - Intern Dec 2013 – Feb 2014

Learning about the Engine working and designing its prototype model using CATIA and SOLIDWORKS.

Creating a report according to the differences in the Engine models. Research in forecasting methods running in this LEAN era.

Education:

University of Central Missouri, Kansas City, MO. - Master’s degree in Industrial Engineering

Certification in Lean and Six Sigma.

JNTU Hyderabad, Telangana. - Bachelor’s Degree in Mechanical Engineering

Field Work & Projects

Manufacturing of Ceiling fan & Street Lamp May 2017 –Oct 2017

Co-ordinating with each and every department for the proper analysis and development in the work. Problem solving by implementing some of the quality tools.

Developed good understanding about the material and the semi-active machines which makes a huge production line like Stamping, milling, turning.

Helped in designing the Rotor with 14’ stacked together within the housing with CATIA V5 & Solid works.

Design and Manufacturing of Cone Crusher: Apr 2015 – Oct 2015

Designed a model comparing with which attained some knowledge on working as intern in Puzzolomana Manufacturing Fabricators.

Using AutoCAD and CATIA V5 software and made design to easy understanding and work well. Using the basic idea and making a blueprint in AutoCAD and Manufacturing With the help of Lathe Machine properly made a prototype of a Cone crusher.

Working of the CONE CRUSHER was made by the principle of the Crusher where we need to use Eccentric Shaft. Finally calculated the amount of Torque applied and output obtained by using Cone Crusher.

Simulation of Solar wall: Feb 2014 – Mar 2015

In general, energy consumption in building sector is an important factor in the increase of the total energy utilization using solar panels. And constructed a couple of solar walls in two different climatic divisions.

The utilization of solar energy has traditionally been divided into two fields in a single device are solar thermal and photovoltaic. Photovoltaic as the name itself says that, the conversion of solar energy to electricity, by the usage of silicon based solar cells and solar thermal on the other hand, concerned with the utilization of solar radiation to provide useful heating.

Due to the change in the climates the consumption of the thermal energy into solar energy changes.

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