Manager Engineer

KUMARESHAN.A

************@*****.**.** • **** 824-***-****

PLANT MANAGEMENT

Process Manufacturing • Quality Assurance • Team Leadership

Planning, organizing, directing the manufacturing & maintenance operations to ensure the most

effective use of resources (man and machine) Implementing continuous process improvements to

minimize waste and cost reductions while maximizing quality & yield. Mainly heading the

Foundry & Steel Plant Operations, Deploying theoretical knowledge to shop-floor and ability to

guide production team for technical issues, Improving manpower utilization within existing

departments and efficiency standards are realized; Areas of expertise include……

• Regulatory compliance • Total Quality Management (TQM)

• Just-In-Time( JIT) Production • Procedure Development

• Policy /Team Building & Training • Cost Reduction / Avoidance

PROFESSIONAL EXPERIENCE IN INDIA & ABROAD SINCE 1992

Presently as Metallurgical Consultant • (2016-Till Date…..

Principal Industries Served:--

• Metals Manufacturing & Processes • Furnace Lining & Sintering processes

• Fabrication, Utilities • Case Studies & Welding procedures

Dunes Industry LLC • Oman • (2013-2016)

Plant Manager

Results–driven & direct manufacturing operations to ensure outstanding output of consumables

Parts. Overseeing 150+ exempt and nonexempt employees and improve performance, focused on

Production goals, safety and success in building cohesive teams

Selected contributions:

Improved the operational process and increased the production target

Played integral role in identifying and transitioning work by changing the latest equipments

reducing total manufacturing cost by 20%

Blue Light Industry LLC • Dubai • (2010- 2013)

Manager

Responsible for Foundry Production, In- Charge for Fettling & Machine shop,

Mainly Foundry raw Material Procurement, Logistics, Plant Stores, Casting Methods

Also process control for Non-Ferrous like Aluminum casting, Bronze & Zinc Alloys

Supporting the quality Analytical Skills for jobbing Foundry product for Oil & Gas

Selected contributions:

New developments in assisting Heat treatment Tray which increased no of Heats in Cycles

Control cost on inventory, resulting in 20% improvement in efficiency.

Implemented Alloy Steel Casting welding procedures

Encouraging proactive participation across quality control procedures

Continued……

KUMARESHAN A • PAGE 2

All Metal Industry LLC • Dubai • (2009-2010 )

Foundry Manager

In-Charge and control of Production, Melting, Molding, Patterns, Chemical lab, Quality Control,

Mechanical testing, Inspection, Final Dispatch & Improved the Quality achieving the target &

Increasing the monthly target turnover, reduced Rejection

Selected contributions:

Reduced manpower while increasing the production levels by operational process

Enhancing work flow through new technology & reducing total manufacturing cost by 10%

Hill Metal Establishment • Jeddah • (2008-2009 )

Steel Melt Shop Manager

In-Charge for 25 Ton Electrotherm Induction Furnace Operations and Project work in

Erecting Water Cooling plant, Pre-Heating section and Argon De-Gassing unit

Effectively worked in steel plant Project and supported in executing commissioning

Setting up Hydraulic power pack line, DM water line and execution of Spectro Analysis

Instrument, Mechanical testing & supporting Chemical Lab

Selected contributions:

Resourceful in managing Furnace Lining Neutral lining (High Alumina)Ramming Mass by

vibrator with special attachments to reduce the lining time by 30%

Erection work for 60ton Ladle Lining platform & Ladle pre-heating station

Ladle assembly with slide gate system &Porous plug for Argon purging system to improve

slag free and impurities in molten metal

REDA Pumps Production System • Singapore • (2003-2003)

Foundry Process Engineer

Process Operations in Melting, Molding, and Investment casting process & working with

Continuous Molding line by (Hunter make) Cast grades Ni -resist, low alloy steel and

Special steel products Main products are Bowel, impeller castings to coordinate till

Machining & assembly respectively

Selected contributions:

Ensure high level of satisfaction in process control, Executing safe work practices as the

Highest priority with focus on ergonomics, health and safety and housekeeping

Motivate, train and develop employees to effectively perform their jobs utilizing

Standardized methods

Hindustan Machine Tools HMT • Bangalore • India (1992 – 2008)

Melt Shop Head & Plant Maintenance

Responsible for total Melting Process and Supporting Moulding, Core Shop,

Sheet Metal works for Machine panels and Machine shop coordination

Directed and optimized purchasing and material control function for supplier

And follow up Foundry Raw Material procurements also looking after Non ferrous casting

Operations for internal parts for machineries

Selected contributions:

It was a challenging opportunity assigned for additional In charge Foundry Mechanical

Maintenance

Established and Development of producing liquid molten metal combining all the three

Induction Melting Furnace to pour heavy size casting up to 13 Ton single piece.

Continued……

KUMARESHAN A • PAGE 3

GWASF Quality Castings • Mangalore • India • (1990-1992)

Production Engineer

Over saw floor operation and managed production for Melting, Moulding, Methoding, Heat

Treatment Development of Vender for Processing of material, And new product development,

Defining the process to be performed

Selected contributions:

Established Production schedule and implemented optimized Procedures

Audited departments to ensure compliance with ISO 9000 Standards ; coached employees

on maintain conformance to specification

MALNAD Alloy Castings • Bhadravathi • India • (1988-1990)

Foundry Supervisor

Actively interfaced with management for Foundry operations & developed production schedule

With three- shift operation in Melting, Molding, Pattern making and Chemical lab for Quality

Assurance also coordination with Inspection of castings and Final Dispatch

Selected contributions:

Introduced manufacturing process and promoted new technology to minimize cost and

improve margins

Coordinated with engineering and floor teams to oversee process control,production

scheduling and delivery of castings in time to the customers

EDUCATIONAL AND TRAINING

Metallurgical Engineering in Diploma (Board of Technical Education Karnataka)

Professional Developments

In-house Training Foundry Technology & Industrial Management (Japanese Clients )

Professional Drawing grade Course from (Board of Karnataka secondary Education)

Computer Education in MS-Word, MS-Office,Auto Cad R13(SPAN- Bangalore)

Certificate course on Failure Analysis of Industrial Components from (IIT Chennai)

PERSONAL PROFILE

Name • A. Kumareshan

Date of birth • 21st Aug 1968

Nationality • Indian

Passport Number • K 2060420 & valid till 2021

Driving License • Gulf License valid till 2024

Languages Known • English, Hindi, Tamil, Kannada, and Telugu

Last Salary • 21000.00 Omani Riyals / Annum

Expected Salary • Negotiable

Joining period • One week OR Immediate

Place • Currently in Chennai (India)

Thanking you. (A KUMARESHAN)

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