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Engineer Six Sigma

Warsaw, IN
March 08, 2018

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Professional Experience

Manufacturing Associate Engineer August 2017 – Present

Zimmer Biomet, Warsaw, Indiana

•Plans machining by studying work orders, blueprints, engineering plans, specifications, orthographic drawings, and machining parameters; interpreting geometric dimensions and tolerances (GD&T)

•Performs, direct source and in-process inspections and capability studies to assure process conformance issues

•Performs project management responsibilities.

•Resolves and trouble shoots machinery problems as well as NCR’s/CCR’s.

•Following lean manufacturing practices for fixing problems.

•Certified Manufacturing Production Associate by Zimmer Biomet

•Understanding specifications of the task at hand and the desired result results by reading blueprints, mechanical drawings

•Participating in Continuous improvement in operation and supplier performance by better planning process and demand control

•Inspects and measures finished products and compare them with requirements to determine if the process has been completed properly

•Follows Zimmer SOP 9.0.2 SOP 13.101 SOP 13.102, SOP 13.302 by maintaining quality procedures

•Worked on Non-Conforming Reports.

•Following Good Documentation Practices.

•Maintains continuity among work by documenting and communicating actions, irregularities, and continuing needs.

•Inspecting the quality of the parts.

CNC Process Engineer Feb 2014 – May 2015

HMT, Balnagar, Hyderabad, India

•Interpreted blueprints to comprehend the work orders.

•Worked with geometric dimensions and tolerances to plan machining activities.

•Checked stocks inventory to ensure appropriate stock is available to start a machining project.

•Ensured that all the CNC machines are lubricated properly before each process initiation.

•Referred to specifications, orthographic drawings and reference planes to understand the project

•Followed all the machining process from the very beginning to the end of the process.

•Shaped, sharpened and adjusted the machining tool so that the required print tolerance can be achieved.

•Completed all the paper work and other report that are associated with the machining process.

Manufacturing Engineer Intern March 2013 - Dec 2013

Nuclear Fuel Complex, Hyderabad, India

•Member of the Manufacturing team involved in Production, Procurement and Quality departments

•Troubleshoot of manufacturing process equipment using tools SPC to improve processes, led PPAP, APQP activities and coordinated documentations

•Executed multiple projects acting as a single- source of contact between design, engineering and production lines

•Worked with suppliers to develop and reviewed their Inspection standards and Manufacturing Quality documents, DFM, PFMEA, identified risks with tools and fixtures, assessed their capability and capacity improvements

Technical Skills:

•Lean six sigma tools: 5S, FMEA, kaizen, Kanban.

•Statistical tools: Statistical Process Control (SPC)

•Wide spread experience in AutoCAD designing, 2D and 3D modeling, GD&T.

•Milling, Lathes, CNC Operations, Solid Edge, Process Improvement, Lean Six Sigma, Quality Control, Quality Assurance, CAD/CAM, Validation, Planning and Control, ERPPTC ProE .

•Proficient in MS Office including MS project, Enovia.

•Strong analytical and math skills.


University of Central Missouri Aug. 2015 – Dec. 2016 Master of Science, Industrial Technology (GPA 3.82/4.0)

Jawaharlal Nehru Technological University, India Oct 2010 – May 2014

Bachelor of Technology, Mechanical Engineering (GPA 3.4/4.0)

Projects and Research works

•Presented a poster presentation on “DMAIC” to the delegates at American Society for Quality (ASQ) conference in UCM

•Presented a research paper by using the concepts of “Lean and Quality management”

•Lead a key role in doing a group project as a part of course curriculum

•Submitted an article on “Analysis of gears with defects” as a research prospective during my graduate degree

•Design of Flexible Pavements

Figured out the relationship between the pavement performance, traffic load, type of climate and the thickness of the pavement

Predicted functional and structural conditions of roads over time

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