Engineer Project
Resume:
CURRICULUM VITAE
KALYANASUNDARAM KUMAR,
Blk-210, Jurong East St 21,
Room No: #03-373,
SINGAPORE - 600210.
Mobil: +65 91803871
Email: *********@*****.***.**
PERSONAL PROFILE:
Date of Birth : 10th July 1975
Nationality & Race : Indian
Language Abilities : English & Tamil.
Professional Job : QA/QC Inspector (Piping / Structural / Welding /
: Mechanical / NDT & Lead Auditor).
Residence Status : Permanent Residence in Singapore. NRIC No : S7563772A
Contact No : + 65 91803871
OBJECTIVE:
To pursue a challenging career in the industry, utilizing my skills for the growth of an organization, which in turn provides an environment where ethics and talent reign supreme, leading to personal and professional growth.
CAREER PROFILE:
A Mechanical Engineer with having more than twenty three (23) years of extensive experience from a reputable Oil and Gas company in the area of construction up to the commissioning stage and thorough knowledge of Piping construction, Pre-commissioning, Mechanical completion & inspections, QA/QC documentation. Piping construction and Welding inspection activities related to the following fields like SUB-SEA, FPSO & FSO modules fabrication and conversion, Refinery piping and Structural construction, Onshore Plant constructions, Pipe line constructions, offshore platforms, Jacket constructions.etc. Working in Singapore Since 2004, Jobs Performed in Shipyard, Engineering services & Piping Construction as a QA/QC Engineer, QA/QC Piping & Welding Inspector, involved in the FPSO conversion, Top side modules, Turret pipings & structurals fabrication and erection, Refinery construction and the steel works both repair ships (maintenance) and new ship building including construction of oil rigs and Piping Construction. And Familiar with Codes AWS-D1.1, AWS D1.6, ISO 15614-1, Nace MR0175/ISO 15156-1, BS EN 288 Part-1, 287 Part- 1, Norsok M601 and M101, API Spec 6A, ASME- II, ASME-V, ASME-IX, B31.1, B31.3, B31.8 & ABS Rules.
EDUCATIONAL QUALIFICATIONS:
Bachelor in Mechanical Engineering (B.E).
South Australian University – Singapore.
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Diploma in Mechanical Engineer.
Alagappa University - India.
Secondary School Education
TECHNICAL QUALIFICATIONS:
Certified Senior Welding Inspector(CSWIP-3.2) Cert No -97867
Certified Radiographic Interpreter Level-2 (CSWIP-3.4) Cert No-37508/2
NDT – ASNT Level-II in (RT, UT, MT & PT)
API-570 (American petroleum institute) Certified Piping Inspector- Cert No: 77145.
Phased Array analysis utilization Tomoview training course.
BestFit Software training course (Accura Surveys Limited)
FMC-ENGR-LUA- Material Selection and Corrosion Process.
FMC- ENGR-STD10056962- Engineering Standard, Sub-sea – Completion and Workover, for XT Modular Build.
FMC – Sub-Sea QLTY – SGP Quality Plan & Inspection Test Plan (ITP).
FMC – Sub Sea QLTY –STVL – Root Cause Analysis / Corrective Action / Preventive Action.
FMC – Sub-Sea QLTY – Block I – Industry Requirements (API 6A, API 17D, and API Q1). ADDITIONAL QUALIFICATION:
Shipyard Safety instruction course.
Apply for Workplace Safety and Health in Process Plant.
Perform work in confuned Space Operation.
Work at Height for Workers.
QMS Lead Auditor Training Course / Exam Held based on ISO9001:2008 COMPUTER PROFICIENCY:
MS Word
MS Excel
SUMMARY:
More than 23 years of experience in various offshore projects in shipyard & Oil and Gas Piping Construction, Sub-sea product manufacturing and Refinery piping construction as QA/QC Piping, Structural, Mechanical, NDT and Welding Inspector.
Good exposure with hands on experience in Piping and Welding Inspection.
Strong foundation in International level of QA/QC Inspection and Welding in Structural and Piping.
Involved in piping test pack reviewing and approving as per weld map drawing, P&ID and project specification.
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Strong foundation in piping system line walk as per P&ID, Punch list making, Hydro testing, Final punch list closing and Making Master punch list.
Carry out inspection in accordance with the project’s quality manual, ITP, shop drawings, WPS, welders' certificates, NDT procedures, qualification of NDT personnel, repair method statement, code, standard, etc.
Having good knowledge and technical skill in reviewing and approving of vendor’s QA/QC procedures, ITP, WPS/WPQR documents by using ASSAI software and SAP ERP system.
Having good knowledge and technical skill in reviewing and approving RT films, NDT reports and PWHT report.
A resourceful team player with Interpersonal skills and good decision maker.
Comprehensive problem solving ability, excellent written communication skills and willingness to learn, team facilitator.
Involving vendor’s technical auditing to qualify the new vendors for the company.
Having good knowledge in handling in material like CS, SS, DS, SDS, CuNi & GRE.
Looking ahead for great career with opportunities to grow. EMPLOYEMENT HISTORY:
Company : Saipem Singapore Pte Ltd.
Position Held : QA/QC Inspector. (Welding / Piping / Structural & Mechanical). Period : September 2017 to Till date.
Project handled : Total E&P Angola, Block-32, KAOMBO FPSO Project. Sembawang Shipyard.
Duties & Responsibilities:
Maintaining the standards of safety and quality as per company procedure. Involved in Witnessing of fit-up and Weld visual Inspection. Involving in conducting WPQT and WQT as per project requirement. Involving in Material inspection and identification, Review mill certificate/material test certificates.
Monitored welding consumable control and it’s storage at construction site, In accordance with manufacture approved procedures.
Involving in inspection and verifying spool release note included MTR and WTR, if find any description makes punch list.
Involving in inspection and closing the final punch list, the punches captured from ICAPS. Involving in reviewing of RT films and Monitoring and Witnessing of NDT jobs as per quality plan.
Witness for Air leak Test and Hydro Test as per Classification Standards. Review and monitor of dimension reports for the piping spools. Review & approve all NDT reports.
Ensure the work is carried out according to the drawing, code/standards, and Clients requirements.
Review and approved of sub-con final documentation reports according to Specification and contract Requirement.
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Involved in the inspection activities of Main deck alteration, Pipe rack stools, modules and pipe racks installation and all mechanical equipment’s foundations. Review and monitor of dimension reports of all Module stools and Equipment foundations. Involved in the inspection activities of Modules, pipe rack and Turret integration spools fabrication and installation.
Involved in Flange Management for making sure installing correct Flange, Gasket and Bolt & Nuts as per drawing and Bolt & Nut torqueing at correct sequence and correct torque value as per project specification requirement.
Involving in reviewing and approving of Piping test pack as per piping specification and line list. Co-ordination with commissioning team and operation team tri-party walk down for sub-system handover.
Over all client, classification and commissioning punch list monitoring, verify and arrange manpower to clear.
Ensure the work is carried out according to the drawing, code/standards, and Clients requirements.
Review and approved of sub-con final documentation reports according to Specification and contract Requirement.
Performing final checking/testing activities prior for commissioning the system as per project schedule and/or requirements.
Witness/attend of technical inspection, inter module line checking testing & reinstatement of main deck to top side piping.
Conduct final line checking of the line system to ensure that all piping component is completely installed as per P&ID drawing and test package prior for Leak Testing. Company : Singapore Refining Company (SRC) Private Ltd Position Held : QA/QC Inspector. (Piping / Structural / Mechanical). Period : December 2016 to August 2017.
Project handled : Chevron Mogas Cogen Project. (Jurong Refinery Singapore). Duties & Responsibilities:
Ensures that all construction activities are completed in a safe, efficient and cost effective manner.
Confirms/arranges suitable PPE is available to all personnel under me. Involving in piping fit-up, visual, painting, holiday testing, painting, passivation, insulation inspection.
Involving in flange assurance inspection like flange, gasket, bolt and torqueing of bolt. Involving in pump and compressor installation, alignment and torqueing. Involving in reviewing and approving of piping test pack for line walk and Hydro testing. Involved in the inspection activities of SDSS, DSS, SS, CuNi and CS piping spool fabrication and installation.
Witness for Air leak Test and Hydro Test as per Classification Standards. Monitor and witness of NDT Jobs as per project quality plan. Review & approve all NDT reports.
Involved in monitoring and witnessing of Pre Heat/PWHT (Post Weld Heat Treatment) and Reviewed PWHT charts in accordance with client procedure and specification. Page 5 of 12
Involving in witnessing of painting on the spools. Involving in inspection for Insulation and PPE protection for Steam piping. Ensure the work is carried out according to the drawing, code/standards, and Clients requirements. If not meet Raise the Non-conformance Reports (NCR). Arranges PTW, Tool Box talks are completed in line with HSE requirements prior to work start- up.
Be continually present on the field to guarantee the quality and progress of the work. Ability to lead a team of technicians/operators/ sub-contractor and safely execute the work. Prepare all testing dossiers along with proper document to safely execute the work (Drawings, procedures, etc
Ensure that commissioning procedures are adhered to and complete all necessary documentation to facilitate work and up-date records.
Identify potential HSSE risks (related to commissioning) and take appropriate steps to mitigate it.
Ensure commissioning area is controlled, all energized systems clearly marked and barricaded off. Access control in place, SIMOPS carefully assessed and controlled. Accurate interpretation and understanding of P&IDs, process flow diagrams, circuit diagrams and control narratives; no rework or time lost due to incorrect interpretation. Ability to assist in performing air blowing, flushing, leak testing, flange management, drying of various piping.
Provides day to day support to Commissioning Engineer/Commissioning Coordinator. Review and approved of sub-con final documentation reports according to Specification and contract Requirement.
Company : Bumi Armada (Singapore) Pte Ltd
Position Held : QA/QC Piping Engineer. (Piping & Mechanical of Turret and Topside Modules)
Period : February 2016 to October 2016.
Project handled : ENI Angola Block 15/06 East Hub- Armada Olembendo FPSO Conversion.
(Keppel Shipyard-Tuas).
Duties & Responsibilities:
Maintaining the standards of safety and quality as per company procedure. Involved in Witnessing of fit-up and Visual Inspection. Review and accept of sub-con ITP, WPS and WQT.
Involving in Material inspection and identification, Review mill certificate/material test certificates.
Monitored welding consumable control and it’s storage at construction site and sub contractor’s fabrication shop, In accordance with manufacture approved procedures. Involving in inspection and verifying spool release note included MTR and WTR, if find any description makes punch list.
Involving in reviewing of RT films and Monitoring and Witnessing of NDT jobs as per quality plan.
Witness for Air leak Test and Hydro Test as per Classification Standards. Review and monitor of dimension reports for the piping spools. Review & approve all NDT reports.
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Involved in monitoring and witnessing of Pre Heat/PWHT (Post Weld Heat Treatment) and Reviewed PWHT charts in accordance with client procedure and specification. Involving in witnessing of Hardness testing.
Ensure the work is carried out according to the drawing, code/standards, and Clients requirements. If not meet Raise the Non-conformance Reports (NCR). Review and approved of sub-con final documentation reports according to Specification and contract Requirement.
Involved in the inspection activities of Main deck alteration, Pipe rack stools, modules and pipe racks installation and all mechanical equipment’s foundations. Involved in the inspection activities of Flare Tower structural and piping fabrication and Installation.
Review and monitor of dimension reports of all Module stools and Equipment foundations. Involved in the inspection activities of Turret Rigid Arm structure fabrication and Installation and Turret deck like ESDV, Winch, Pigging and Manifold deck structural fabrication and Installation.
Involved in the inspection activities of Turret SDSS, DSS, SS, CuNi and CS piping spool fabrication and installation.
Involved in the inspection activities of Modules, pipe rack and Turret integration spools fabrication and installation.
Involved in Flange Management for making sure installing correct Flange, Gasket and Bolt & Nuts as per drawing and Bolt & Nut torqueing at correct sequence and correct torque value as per project specification requirement.
Involving in reviewing and approving of Piping test pack as per piping specification and line list. Review and monitor of dimension reports for the piping spools. Co-ordination with commissioning team and operation team tri-party walk down for sub-system handover.
Over all client, classification and commissioning punch list monitoring, verify and arrange manpower to clear.
Ensure the work is carried out according to the drawing, code/standards, and Clients requirements. If not meet Raise the Non-conformance Reports (NCR). Review and approved of sub-con final documentation reports according to Specification and contract Requirement.
Performing final checking/testing activities prior for commissioning the system as per project schedule and/or requirements.
Commissioning of all mechanical system and Process and Utility piping. Assign in mechanical completion and punch list clearing job with respect to PIMS Program Integrated Management System.
Witness/attend of technical inspection, inter module line checking testing & reinstatement of main deck to top side piping.
Conduct final line checking of the line system to ensure that all piping component is completely installed as per P&ID drawing and test package prior for Leak Testing. Company : Singapore Refining Company (SRC) Private Ltd Position Held : QA/QC Piping Inspector (Piping / Mechanical/ Welding). Period : December 2015 to January 2016.
Project handled : Mogas Cogen Project. (Jurong Refinery Singapore). Page 7 of 12
Duties & Responsibilities:
Maintaining the standards of safety and quality as per company procedure. Involving in Material inspection and identification, Review mill certificate/material test certificates.
Monitored welding consumable control and it’s storage at construction site and sub contractor’s fabrication shop, In accordance with manufacture approved procedures. Involved in the inspection activities of SDSS, DSS, SS, CuNi and CS piping spool fabrication and installation.
Involved in the inspection activities of Modules and pipe rack integration spools fabrication and installation.
Involving in inspection and verifying spool release note included MTR and WTR, if find any description makes punch list.
Witness for Air leak Test and Hydro Test as per Classification Standards. Review and monitor of dimension reports for the piping spools. Monitor and witness of NDT Jobs as per project quality plan. Review & approve all NDT reports.
Involved in monitoring and witnessing of Pre Heat/PWHT (Post Weld Heat Treatment) and Reviewed PWHT charts in accordance with client procedure and specification. Involving in witnessing of Hardness testing.
Involving in witnessing of painting on the spools. Ensure the work is carried out according to the drawing, code/standards, and Clients requirements. If not meet Raise the Non-conformance Reports (NCR). Review and approved of sub-con final documentation reports according to Specification and contract Requirement.
Company : FMC Technologies Singapore Pte Ltd
Position Held : Welding Engineer (Subsea –Welding, Structural & Piping). Period : August 2013 to November 2015.
Project handled : Chevron- Wheatstone Project, Shell Prelude Project, Shell-Gumusut phase-II, Shell Star Phase-II, Woodside Xena, Woodside Persephone, ENI-Jankirk, Total Egina, GWF-2 Woodside and Persephone Woodside. Duties & Responsibilities:
Involved in providing engineering support on welding requirements against project and tenders. Assist QA department in performing internal and external audits and qualifying new suppliers. Preparing applicable pWPS as per client specification and applicable codes and standards. Involved in selecting correct materials and consumables for WPQT as per project specification and international code.
Involved in conducting WPQT and WQT for the company internal. Involved in Witnessing of WQT and WPQT, which is being conducted by FMC Sub-cons. Involved in reviewing and approving of WPS/WPQR for FMC supplier like Siemens, Hunting Subsea Technologies, Oceaneering int Services Ltd, PT.Mcdermott, Skoflo, W-Industries, GE, Presens, NLI Subsea Services, Bend Weld Engineering, Cameron, ClampOn As, Drilmaco Page 8 of 12
Singapore Pte Ltd, Multi fibre Sdn Bhd, Multi Phase Meter As, Teledyne ODI, Oil States Industries (Asia) Pte Ltd, Bandak Malaysia and Bend Weld Engineering. Involved in the inspection and fabrication activities of fabrication and assembly of Structural, Piping and Tubing for Subsea equipment’s such as Manifold Pipeline systems, Universal connection systems (UCON- ROV, Remotely operated vehicle), Subsea distribution system like UTH, HDM, EDU, Mudmat and Flexible flow line systems. Involved in fabrication and inspection activities of Subsea equipment’s like Christmas Tree, Subsea Wellhead, SFL reel (Subsea flying lead), Umbilical tube welding, Tubing Hanger fabrication, and Subsea termination head,
Review and accept of sub-con’s ITP, ITR, WPS & WPQR and WQT. Conducted Material inspection and identification, reviewing mill certificate/material test certificates.
Involved in the ongoing welding activities such as Cladding and Buttering in the Subsea components like Wellhead, Christmas tree, Termination head and Valve Bodies. Involved in Quality Notification Team to resolve the problem raised by NCR by internally or Client.
Monitored welding consumable control and it’s storage at construction site and sub contractor’s fabrication shop, In accordance with manufacture approved procedures. Monitored /Checked welding parameters like preheat, interpass temperature, amperage, voltage, travel speed and type of welding electrode/fluxes are used in accordance with approved WPS. Monitored welder’s performance, reviewed welder qualification record and welding activities to ensure the work is being carried out in accordance with approved welding procedure and client requirement.
Involved in Witnessing of Destructive Test conducted in PTS and Exova Singapore on welded specimen for WQT and WPS approval.
Conducted repair reduction and welder performance improvement program. Involved in monitoring Pre Heat/PWHT (Post Weld Heat Treatment) and Reviewed PWHT charts in accordance with client procedure and specification. Conduct quality surveillance on sub contractor’s project execution during construction at site and shop.
Co-ordinate with construction department and client in all stage of process to avoid unnecessary delay and easy execution of work.
Participate in construction meeting and report on quality issues. Liaise with QC/NDT Certification and Customer to ensure that Quality problems are addressed and technically resolved.
Company : Dyna-mac Engineering Services Pte Ltd,
Position Held : Senior QA/QC Inspector (Piping & Structural). Period : May 2006 to August 2013.
Projects involved:
Project : POLVO FPSO, UMUROA FPSO, STYBARROW FPSO, MONDO FPSO, SAXI BATUQUE FPSO, ESPIRITO SANTO FPSO, CASCADE FPSO, PIPA II FPSO, P57 FPSO, OKHA FPSO, PSVM FPSO, ASENG FPSO, TGT FPSO, OSX2 FPSO, OSX3 FPSO, KUPE PROJECT, EMERSON FSO ERAWAN
METERING SKIDS AND EMERSON PARADEEP METERING SKIDS. TURRET- BP-SKARV TURRET AND BP-QUAD-204 TURRET.
Client : SBM, MODEC, BW OFFSHORE, DPS LIMITED, PETROSERV S.A, BRITISH Page 9 of 12
PETROLEUM, BUMI ARMADA, PETROFAC, TECHNIP-OCEANIA AND EMERSON.
Duties & Responsibilities:
Carry out inspection in accordance with the project’s quality manual, ITP, shop drawings, WPS, welders' certificates, NDT procedures, qualification of NDT personnel, repair method statement, code, standard, etc.
Involved in the inspection activities of Fabrication and Erection of FPSO pipe and Pipe Racks with High pressure, medium pressure, Low pressure steam, Air and Water pipe lanes as per Inspection and test plan (ITP).
Involved in Turret piping (SDSS, DSS & S.S) and structural fabrication and installation. Obtain, review and familiarize client project specification, welding procedures and acceptance standards.
Conducted Material inspection and identification, Reviewed mill certificate/material test certificate.
Conducted fit up inspection on pipes and structure in accordance with approved WPS before commencing full welding.
Ensure material preservation and traceability after fabrication as per client approved procedure. Inspected/witnessed internal cleanliness, flange face finish, bolt torque and condition of gasket. Checked valve orientation on high pressure steam and other critical lines before erection/welding.
Monitored welding consumable control and it’s storage at construction site and sub contractor’s fabrication shop, In accordance with manufacture approved procedures. Review/approve Inspection & test plans (ITPs) and related control procedures. Monitored /Checked welding parameters like preheat, interpass temperature, amperage, voltage, travel speed and type of welding electrode/fluxes are used in accordance with approved WPS. Monitored welder’s performance, reviewed welder qualification record and welding activities to ensure the work is being carried out in accordance with approved welding procedure and client requirement.
Conducted/Reviewed PMI (Positive Material Identification) & FN (Ferrite Number) analysis. Visual inspections of field joints on pressure piping, reactors, regenerators, fractionators and heat exchangers.
Witnessed Destructive Test of welded specimen for WPS approval. Line check, preparation of punch list and assist in test pack preparation. Witnessed Hydro test, Leak test, Pneumatic test, Pad leak test, Flushing/Air Blowing, Air test, Vacuum test as per approved procedure.
Conducted repair reduction and welder performance improvement program. Reviewed NDT procedure and monitored NDT activities like RT, MT, PT, HT, PMI&FN. Monitored Pre Heat/PWHT (Post Weld Heat Treatment) and Reviewed PWHT charts in accordance with client procedure and specification. Reviewed radiograph films.
Ensured implementation of QCP (Quality control plan), procedure and ITP (inspection & test plan).
Issuance of Quality Alert/ NCR (non conformance report) and action for timely closing. Ensure all modifications to works are recorded on ‘as built’ drawing. Conduct quality surveillance on sub contractor’s project execution during construction at site and shop.
Co-ordinate with construction department and client in all stage of process to avoid unnecessary delay and easy execution of work.
Present site quality surveillance report to QA/QC Manger. Page 10 of 12
Participate in construction meeting and report on quality issues. Liaise with QC/NDT/Certification/welding Engineer and Customer to ensure that Quality problems are addressed and technically resolved.
Participated in the preparation and review of the final QC dossier/Inspection records and handing over to plant/project team.
Company : Nam Hoe Metal Industries (Pte) Ltd
Designation : QC Technician (Structural/Piping)
Period : February 2004 to April 2006
Project : Wozair (Asia) Pte Ltd, Jurong ICR works(Pte) Ltd, Singapore Technologies Electronic, S.K Fire Pte Ltd, IPE Switch Board Engineering, Interwang Engineering Pte Ltd, Cleantech Engineering, Panasonic Factory solution. Responsibilities:
Involved in the inspection activities of Main deck alteration, Pipe rack stools, modules and pipe racks installation and all mechanical equipments foundations. Review and accept of sub-con ITP, ITR, WPS, and WQT. Successfully managed fit-up inspection, visual inspection and welding inspections. Conducted Material inspection and identification, Reviewed mill certificate/material test certificates. Monitored welding consumable control and it’s storage at construction site and sub contractor’s fabrication shop, In accordance with manufacture approved procedures. Inspection and verify of tanks & piping completion works, if find any description make punch list and arrange manpower to clear.
Witness for Air leak Test, Vacuum Test, and Tank Hydro Test & Hose Test as per Classification Standards.
Review and monitor of dimension reports off all sub blocks, major blocks & Erection blocks Monitor and witness of NDT Jobs as per project quality plan. Review & approved all NDT reports.
Ensure the work is carried out according to the drawing, code/standards, and Clients requirements. If not meet Raise the Non-conformance Reports (NCR).
Co-ordination with commissioning team and operation team tri-party walk down for sub-system handover.
Over all client, classification and commissioning punch list monitoring, verify and arrange manpower to clear.
Witness for Final inspection of the product As per ITP and project specification. Review and approved of sub-con final documentation reports according to Specification and contract Requirement.
Company : G.B Engineering Enterprises Pvt Ltd
Designation : QC Engineer – Piping / Structural
Period : April 1997 to January 2004
Project : The Mysore Paper Mills Ltd, Rain Calcining Ltd, HPL co-generation Ltd, Thermal -1 Neyveli Lignite Corpn Ltd.
Responsibilities:
Involved in the inspection activities of Erected of Reactors, overhead cranes, generators, heat exchangers and fabricate & erected of pressure piping, underground piping and silos. Inspection and monitoring during installation of reactors, silos, cycle gas coolers and overhead cranes and alignment & elevation.
Obtain, review and familiarize client project specification, welding procedures and acceptance standards. Conducted Material inspection and identification, Reviewed mill certificate/material test certificate. Conducted fit up inspection on pipes and structure in accordance with approved WPS. Inspected/witnessed internal cleanliness, flange face finish, bolt torque and condition of gasket. Checked valve orientation on high pressure steam and other critical lines before erection/welding. Page 11 of 12
Monitored welding consumable control and it’s storage at construction site and sub contractor’s fabrication shop, In accordance with manufacture approved procedures. Review/approve Inspection & test plans (ITPs) and related control procedures. Monitored /Checked welding parameters like preheat, interpass temperature, amperage, voltage, travel speed and type of welding electrode/fluxes are used in accordance with approved WPS. Monitored welder’s performance, reviewed welder qualification record and welding activities. Conducted/Reviewed PMI (Positive Material Identification) & FN (Ferrite Number) analysis. Visual inspections of field joints on pressure piping, reactors, regenerators, fractionators and heat exchangers.
Witnessed Destructive Test of welded specimen for WPS approval. Line check, preparation of punch list and assist in test pack preparation. Witnessed Hydro test, Leak test, Pneumatic test, Pad leak test, Flushing/Air Blowing, Air test, Vacuum test as per approved procedure.
Conducted repair reduction and welder performance improvement program. Reviewed NDT procedure and monitored NDT activities like RT, MT, PT, HT, and PMI&FN. Monitored Pre Heat/PWHT (Post Weld Heat Treatment) and Reviewed PWHT charts in accordance with client procedure and specification.
Reviewed radiograph films.
Ensured implementation of QCP (Quality control plan), procedure and ITP (inspection & test plan). Issuance of Quality Alert/ NCR (non conformance report) and action for timely closing. Weekly welding database follow up and record keeping. Ensure all modifications to works are recorded on ‘as built’ drawing. Inspection of shop floor fabrication as per applicable codes and project specifications. Conduct quality surveillance on sub contractor’s project execution during construction at site and shop. Co-ordinate with construction department and client in all stage of process to avoid unnecessary delay and easy execution of work.
Assist QA/QC Engineer in reviewing engineering documents. Present site quality surveillance report to QA/QC Manger and QA/QC team leader. Participate in construction meeting and report on quality issues. Liaise with QC/NDT/Certification/welding Engineer and Customer to ensure that Quality problems are addressed and technically resolved.
Exercise proactive approach in prevention of a problem by interface with other PMC (Project Management Consultant) construction personnel.
Participated in the preparation and review of the final QC dossier/Inspection records and handing over to plant/project team.
Company : Rajni Fab.
Designation : Production Supervisor (Structural & Piping) Period : May 1995 to March 1997
Project : Thermal –II Neyveli Lignite Corpn Ltd, HZL, The Mysore paper Mills Ltd and Tamil Nadu Paper Mill
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