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Engineer Power Plant

Location:
Riyadh, Riyadh Province, Saudi Arabia
Posted:
March 03, 2018

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Muhammad Ali Siddiqui Senior Instrument & Controls Engineer

Personal Information

Mobile :- +966-********* / +92-213-*******

E-mail :- ac4op4@r.postjobfree.com / ac4op4@r.postjobfree.com Current Location:- Rabigh,Makkah Governate, Kingdom of Saudi Arabia Years of Experience :- 10+

Skype ID :- alisiddiqui_85

OBJECTIVE: To work in a learning and challenging environment, utilizing my skill and knowledge to be the best of my abilities and contribute positively to my personal growth as well as growth of the organization ACADEMIC: BE Electronics Engineering’07 N.E.D University of Engineering and Technology, Karachi, Pakistan Executive Summary:

Responsible for maintaining Plant wide Control system including, Central DCS Delta-V, Asset Management System, PLCs, Utilities and Burner Management System. Responsible for maintaining Facility Process Modules smart Field Process instrumentation. Provide Technical support & guidance for I&C reliability programs. Support dept. Manager in preparation of Manpower Plans, expense & Capital budgets. Communicating with Counterparts in CP-Chem, DU- PONT and Original equipment manufacturer to identify and adapt best practices for optimum efficiency. PROFESSIONAL EXPERIENCE (s):-

Rabigh Water & Electricity Company IWSPP - An ACWA Power subsidiary, NOMAC Total installed capacity of 840 MW Power, 6,110 t/h Steam and 12,000 t/h Water. Major Equipment: 13 Boiler Units, 07 Steam Turbine Units, 24 RO Trains, 13 EP Units, 05 FGD Units Designation & Dept: Senior Instrument & Control Engineer, Technical Services Dept. (May’2017 Present) PETRO-Chemical Conversion Company L.L.C (JV- Saudi Chevron & SIIG.) Associates Chevron Phillips Chemicals Texas-USA & SIIG Production: High Grade Nylon 6, 6 Polymer & Polyolefin Conversion Plants. Designation & Dept.: Instrument & Control Engineer, Central Maintenance Dept. (July’2012 Apr’2017) Job Responsibilities:

Dynamic Professional in achieving Goals for DCS Team :- Delta Version11.3/13.3 DCS control system includes: verification of control Narratives & Functional description, Graphics as per P&ID.Valves & motor typical witnessing, Alarms & Set Point Verifications & modifications, Valves Fail Safe witnessing, verifications & historian archiving, DCS license upgradtions.Control Loops tuning as per the process parameters, installing HOT fix to 3rd party Instruments, SCRs developments & implementations,SIS By pass Implementations, IPLs Verifications & Partial Stroke Testing from AMS.

Team Lead for Project Implementation of Delta V SIS (Safety Instrumented System) on HTF Vaporizers with in-house capabilities.

Team Lead Pre-Comm. /Commissioning MC/PSSR & Loop Testing activities from Remote Instrument Buildings

(RIB) for Smart field Instrumentation and Close/Open & Cascade Control Loops, vendor skids & utility packages.

Team Lead Implementation of CMMS-Enterprise Asset Management System (EAM) MS Dynamics AX 2012. Developing Schedule Maintenance plans & on demand Maintenance strategies & forecasting in close analysis with the system performance evaluated with the help of Microsoft Dynamics AX-12 EAM Modules & CMS-Beamex.

Team Lead for providing required technical troubleshooting & Fault Diagnostics to the maintenance dept in resolving Allen Bradley PLCs RS Logix 5000, 500 SLC-5, Micro Logix-1400 control packages.

Participates in PSM HAZOP, RCA (5-WHY Method) & Mechanical Integrity (MIP) Programme and provide support for Management of Change (MOC).

Hands on experience of Rosemount Process Instrumentation, including Smart Devices TT, FT, PT, DP & DVCs. Muhammad Ali Siddiqui Senior Instrument & Controls Engineer Engineering Company Pakistan, worked as Executive Engineer (Dec‘2007 to July‘2012): Summary:

Possess decent quality experience in testing, commissioning & startup of Power Plant & Petrochemicals projects, especially in the area of Engineering design development, Maintenance and multidisciplinary Engineering Management. Associated with Cross-Industries & Customer Support division leading projects and manufacturing process integration, capacity enhancement and automation projects, plant modifications for effective operations Accomplish Projects Details:

Project Name: 225MW ATLAS-CCPP, Pakistan

Project Description : 11 Gensets 18.9MW with Engine 18V 48/60B; 1 Steam turbine16.89MW. Role : LV/Control Cabinets Design & MCC Testing & Commissioning Engineer

Project Name :135MW DPP-For SOELEN Cement IRAQ

Project Description : 03 Gensets 11.5MW connecting to existing Power Plant Role : Electrical Design & Commissioning Engineer for Central Control Panel.

Project Name : 70MW DPP- for YANBU Cement, Saudi Arabia Phase-I & II Project Description : 06 Gensets 11.4 MW connecting to existing Power plant, Role : Instrumentation & Control System Engineer.

Project Name : ELSS-FAUJI Fertilizer Port Bin Qasim Limited.( Formerly FAUJI Jordan ) Project Description : Up gradation of existing S5-Hardware from S7-414-4H Redundant Controller with Switch Redundant I/O modules, Integration of Simeas-P (Measuring Transducer) HMI Development for Electrical Load Shedding System –ELSS using WinCC 7.0 Role : Control System & HMI “Design & Commissioning Engineer” My involvement in listed projects is described below in detail: Instrumentation (Design Support, Testing & Commissioning):-

Hands on experience in Smart & Conventional Field Process instrumentation commissioning & testing.

Calibration/Fine tuning of Process Control Valves in accordance with parameters set in SCADA.

Advanced level of understanding engineering drawings such as P & IDs, control loop drawing, Starter Typical, ladder logic and block & functional diagrams.

Supervise Team of CAD Operator in development of Control Concept, PLC I/O List, Hardwired Interlocking, Wiring Schematics, Instrument Power/Control, Instrument Interconnection Loop Diagram & as build Drawings

Independently perform modification of control circuits and/or control loops as per the plant change requests and update all related plant drawings to reflect the actual changes. Automation & Control (Design Support, Testing & Commissioning):-

Hardware Installation, testing & Commissioning of S7 SIMATIC Automation Systems & Networks necessaries of Power, Fertilizer, Chemical Plants.

Integration of Siemens CPU 414-4H Fault Tolerant System along with Redundant S7-400 IO’s and ET200M,Conversion of S5 to S7, IOs mapping,Alarms integration using Step7 V5.4

Detail Engineering in evaluation of Control signals (Feedbacks/Commands), Measuring Signals (CT/PT).

Efficient in Trouble shoot and diagnostics to Siemens S7-300/400 PLC Controller hardware

Development of HMIs using WinCC V7.0 for Emergency Load Shedding Schemes (ELSS).

Testing of PVs/ IOs, engine’s safety chain and auxiliary pumps from field with SCADA. Muhammad Ali Siddiqui Senior Instrument & Controls Engineer TRAINING / COURSES & CERTIFICATIONS:

System Hands On & Familiarization:

Emerson Delta V (11.3/13.3)

Emerson Guardian Support Pro Link –II & III (Mass Flow Meters) Allen Bradley PLCs RS 5000, 500

Control, Compact & Micro Logix Families

Emerson SIS - ESD (1508)

IEC 61508/ 61511

Valve Link Snap-On (Control Valves)

Diagnostics & Maintenance

Simatic Siemens S7-300/400 PLC/HMI Hardware

WinCC Asia Pacific V 6.0 (HMI)

Panel View 600, 700 & 1000 Plus (HMI)

Emerson (AMS V.12.0)

(Maintenance Stations)

Emerson / Mynah OTS

(Operator Training Stations )

Emerson 475/375 Communicators

Beamex MC5/6 Integrators

HART/Foundation Field Bus Interfaces

(Smart Field Instrumentation)

RCA (5-WHY/ WHY TREE)

SIL Validation

PSM – PSSRs & MCs, MOCs, PHA,

IFC Packages, SOWs, IPLs, C&E.

PI-Process Book V 3.3.2.2076

PSS Plant State Suite

(Process Alarms Management)

Niton Alloy Analyzer PMI

(Maintenance& Reliability)

MS Dynamics AX 2012

(Enterprise Asset Management)

SAP –Maintenance & Procurement Modules

REFRENCES:

Stephen Mark Nagel Leopoldo Lapig

DCS Lead at Chevron Phillips Chemical O&M Professional @ SADARA Chemicals ac4op4@r.postjobfree.com +966*********

https://www.linkedin.com/in/stephen-nagel-8054b1132 ac4op4@r.postjobfree.com://sa.linkedin.com/in/lapig Syed Ghayoor Ahmed Yasir Shamsi

Automation Systems Engineer at SIEMENS LLC Section Head E&I, RAWEC Asset Department

+971********* +966-**-***-****

ac4op4@r.postjobfree.com ac4op4@r.postjobfree.com

https://pk.linkedin.com/in/ghayoor-ahmed-b1416637

Courses/Certification & Trainings Institution/Body Root Cause Analysis RCA(WHY-Tree/5-Why) CP Chem Corporate EHSS. Process Loop Tuning Course #:9006 Emerson Process Management, IOWA USA Valve Maintenance with Fieldvue DVC Fisher Valve Course #: 1451, Saudi Fal Jubail Facility. Valve Link & Diagnostics with Fieldvue Fisher Course #: 1752, Jebel Ali Dubai, UAE. Coriollis Comprehensive Mass Flow Meter Training Micro motion Course # 2352, SaudiFal Jubail Facility. Emerson Delta V DCS & AMS Courses #: 7009, 7017, 7018, 7032, Jebel Ali Dubai, UAE. Allen Bradley RS-Logix 5000, 500, Micro logix-1400 In-house by Consultants from CP-Chem Project Group. Vortex Flow meter 2341A-8800, SaudiFal Jubail Facility. Process Safety Management (PSM) In-house by Senior PSM Implementation Engineer. Niton Thermo Scientific Alloy Analyzer (PMI) Hillsborough Corp, Jubail, KSA. Fault Tolerant Automation System (S7-400H) from, Siemens Beijing China. Fail Safe Automation System & SIL (S7-FH) from, Siemens Beijing China.



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